859011 Volvo.Penta Gasket

Table 1
Required Tools    
Tool    Part Number    Description    Qty    
A     6V-6146     Load Leveler     1    Start By:
Remove the bottom guards. Refer to Disassembly and Assembly, RENR3677, "Bottom Guard - Remove".
Drain the oil from the power train system. Refer to the procedure in Operation and Maintenance Manual, SEBU7247, "Transmission System Oil and Screens - Change/Clean".
Drain the hydraulic oil tank. Refer to Operation and Maintenance Manual, SEBU7247, "Hydraulic System Oil - Change".
Remove the radiator guard. Refer to the procedure in Disassembly and Assembly, "Radiator Guard - Remove" in this module.
Remove the air cleaner. Refer to the procedure in Disassembly and Assembly, "Air Cleaner - Remove" in this module.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.Remove the fill cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately.
Disconnect batteries before performance of any service work.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Illustration 1 g00738417
Close the fuel shutoff valve. The fuel shutoff valve is located at the rear of the machine under the fuel tank.
Illustration 2 g00716639
Remove three bolts and washers (1) and remove plate (2) from both sides of the machine. Plates (2) are located in front of the operator platform.
Illustration 3 g00729426
Disconnect wire harness (3). Wire harness (3) is located behind the power train oil cooler. Remove wire clip (4) .
Illustration 4 g00716157
Disconnect battery cable (5) from the alternator. Remove two wire clips (6) .