876704 Volvo.Penta Gasket kit, reconditioning

Illustration 1 g01372933
(1) Clamp
Ensure that the fuel injection line clamps are installed in the correct locations. Incorrectly installed clamps may allow the fuel injection lines to vibrate and become damaged. The damaged lines may leak and cause a fire.
Align the brackets in position to the fuel lines when the fasteners are tightened. This will ensure that no strain will be added to the fuel lines when the fasteners are tightened.Note: Fuel injector nozzle must be supported with a wrench. (2) Clamp location dimensions are in reference to vertical line (2). Vertical line (2) is through the center of the number one fuel pump outlet. (A) ... 365 6 mm (14.4 0.2 inch) (B) ... 195 6 mm (7.7 0.2 inch) (C) ... 165 6 mm (6.5 0.2 inch) (3) Clamp location dimensions are in reference to horizontal line (3). Horizontal line (3) is through the center of the pump outlets. (D) ... 84 6 mm (3.3 0.2 inch) (E) ... 97 6 mm (3.8 0.2 inch) (F) ... 110 6 mm (4.3 0.2 inch) (4) Fuel line nut Tighten the nuts that hold the fuel lines to the following torque. Use a 5P-0144 Fuel Line Socket. ... 40 7 N m (30 5 lb ft) (5) Clamp location dimensions are in reference to vertical line (5). Vertical line (5) is through the center of the fifth pump outlet. (G) ... 125 6 mm (4.9 0.2 inch) (H) ... 221 6 mm (8.7 0.2 inch)Type 2
Illustration 2 g01335747
(9) Clamp
Ensure that the fuel injection line clamps are installed in the correct locations. Incorrectly installed clamps may allow the fuel injection lines to vibrate and become damaged. The damaged lines may leak and cause a fire.
Align the brackets in position to the fuel lines when the fasteners are tightened. This will ensure that no strain will be added to the fuel lines when the fasteners are tightened.Note: Fuel injector nozzle must be supported with a wrench. (6) Fuel line nut Tighten the nuts that hold the fuel lines to the following torque. Use a 5P-0144 Fuel Line Socket. ... 40 7 N m (30 5 lb ft) (7) Clamp location dimensions are in reference to vertical line (7). Vertical line (7) is through the center of the number one fuel pump outlet. (J) ... 478 6 mm (18.8 0.2 inch) (K) ... 386 5 mm (0.2 0.2 inch) (L) ... 233 6 mm (9.2 0.2 inch) (M) ... 155 8 mm (6.1 0.3 inch) (P) ... 123 4 mm (4.8 0.2 inch) (R) ... 157 4 mm (4.8 0.2 inch) (S) ... 191 5 mm (7.6 0.2 inch) (T) ... 228 7 mm (9.0 0.3 inch) (V) ... 325 4 mm (12.0 0.2 inch) (8) Clamp location dimensions are in reference to horizontal line (8). Horizontal line (8) is through the center of the fuel pump. (N) ... 148 4 mm (5.8 0.2 inch) (10) Clamp location dimensions are in reference to vertical line (10). Vertical line (10) is through the center of the number five pump outlet. (U) ... 113 6 mm (4.5 0.2 inch) (W) ... 337 13 mm (13.3 0.5 inch)Type 3
Illustration 3 g01335748
Top view
Ensure that the fuel injection line clamps are installed in the correct locations. Incorrectly installed clamps may allow the fuel injection lines to vibrate and become damaged. The damaged lines may leak and cause a fire.
Align the brackets in position to the fuel lines when the fasteners are tightened. This will ensure that no strain will be added to the fuel lines when the fasteners are tightened.Note: Fuel injector nozzle must be supported with a wrench. (11) Clamp location dimensions are in reference to vertical line (11). Vertical line (11) is through the center of the number one fuel outlet. (X) ... 85 3 mm (3.3 0.1 inch) (Y) ... 100 3 mm (3.9 0.1 inch) (Z) ... 115 3 mm (4.5 0.1) (AA) ... 100 3 mm (3.9 0.1 inch) (AB) ... 115 3 mm (4.5 0.1 inch) (AC) ... 140 3 mm (5.5 0.1 inch) (12) Clamp location dimensions are in reference to horizontal line (12). Horizontal line (12) is through the center of the fuel pump. (AD) ... 155 3 mm (6.1 0.1 inch) (AE) ... 217 3 mm (8.5 0.1 inch) (AF) ... 361 3 mm (14.2 0.1 inch)
Illustration 4 g01368799
Right side view
Ensure that the fuel injection line clamps are installed in the correct locations. Incorrectly installed clamps may allow the fuel injection lines to vibrate and become damaged. The damaged lines may leak and cause a fire.
Align the brackets in position to the fuel lines when the fasteners are tightened. This will ensure that no strain will be added to the fuel lines when the fasteners are tightened.Note: Fuel injector nozzle must be supported with a wrench. (13) Cla