3584405 Volvo.Penta Gear

Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over disconnected fuel system component.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Place identification marks on all hoses for installation purposes. Plug all hoses and all the ports in the fuel filter base. Plugging hoses and ports helps prevent fluid loss, and plugging hoses and ports helps to keep contaminants from entering the fuel system.
Turn the fuel supply to the OFF position.
Illustration 1 g03343998
Disconnect tube connection (3) from fuel filter base (1).
Install plug to fuel filter base (1) and cap to tube connection (3).
Disconnect tube connection (4) from fuel filter base (1).
Install plug to fuel filter base (1) and cap to tube connection (4).
If necessary, remove fuel filter element (5). Refer to Operations and Maintenance Manual, "Fuel System Filter - Replace" for the correct procedure.
Remove bolts (2) and remove fuel filter base (1) from the bracket.
Illustration 2 g03343999
If necessary, follow Step 8.a through Step 8.g in order to remove mounting bracket (7) for the fuel filter base.
Disconnect harness assembly (8) from harness assembly (12).
Remove harness assembly (12) from bracket (7).
Remove bolts (9) for the crankcase breather canister.
Remove bolt (13) (not shown) for harness assembly (14).
Remove bolts (6) from bracket (7). Support the weight of the bracket as the bolts are removed.
If necessary, remove bolts (16) from bracket (15). Remove the bracket from the cylinder block.
If necessary, remove bolts (10) and remove voltage dropper (11) from bracket (7). Installation Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that the fuel filter base and the brackets are clean and free from damage. If necessary, replace any component that is worn or damaged.
Illustration 3 g03344074
If necessary, follow Step 2.a through Step 2.k in order to install mounting bracket (7) for the fuel filter base.
If necessary, position bracket (15) onto the cylinder block. Loosely install bolts (16) to the bracket.
Install bracket (7) and install bolts (6) hand tight. Support the weight of the bracket as the bolts are installed.
Temporally install a bolt in Position (X) hand tight. Installation of a bolt in this position will align the bracket (15) with bracket (7).
Tighten the bolts (16) and bolts (6) to a torque of 25 N m (221 lb in).
Remove the temporary bolt from Position (X).
Install bolts (9) for the crankcase breather canister. Tighten the bolts to a torque of 10 N m (89 lb in).
Install bolt (13) (not shown) to harness assembly (14). Tighten the bolts to a torque of 10 N m (89 lb in).
If necessary, position voltage dropper (11) onto bracket (7). Ensure that the voltage dropper is correctly orientated.
Install bolts (10). Tighten the bolts to a torque of 10 N m (89 lb in).
Install harness assembly (12) to bracket (7).
Connect harness assembly (8) to harness assembly (12).
Illustration 4 g03343998
Position fuel filter base (1) onto the mounting bracket.
Install bolts (2) to fuel filter base (1).
Tighten bolt (2) to a torque of 25 N m (221 lb in).
If necessary, install a new fuel filter element (5). Refer to Operations and Maintenance Manual, "Fuel System Filter - Replace" for the correct procedure.
Remove plug from fuel filter base (1) and remove cap from tube connection (3).
Connect tube connection (3) to fuel filter base (1). Tighten the tube connection to a torque of 32 N m (283 lb in). Note: Ensure that the hose does not come into contact any other engine components.
Remove plug from fuel filter base (1) and remove cap from tube connection (4).
Connect tube connection (4) to fuel filter base (1). Tighten the tube connection to a torque of 32 N m (283 lb in). Note: Ensure that the hose does not come into contact any other engine components.
Turn the fuel supply to the ON position.
Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel System - Prime" for the correct procedure.