7735450_032 Volvo.Penta timing gear casing and gears

Personal injury or death can result from machine articulation or movement.Machine frames can move and a person can be crushed.Connect the steering frame lock link between the front and rear frames before working on machine. Secure clevis pin with locking pin.Before operating the machine, fasten the steering frame lock link into the stored position and secure the clevis pin with locking pin.Failure to lock into the stored position before operating can result in loss of steering.
Failure to follow the instruction below for the installation of the steering frame lock pin may result in personal injury. Special care must be taken if more than one person is installing the steering frame lock pin.Confirm the verbal communication and the hand signals that will be used during the installation.Be alert for the sudden movement of the machine frames or the steering frame lock pin.Do not insert fingers into the steering frame lock bores when the bores are being aligned.Do not hold the pin in the steering frame lock bores when the bores are being aligned.Do not stand within 1 m (3.28 ft) of the machine while the steering control is moved to align the steering lock bores.
Move the machine to a hard, level surface. Park the machine in the straight ahead position and engage the parking brake.
Stop the engine.
Illustration 1 g01071986
Remove locking pin (3) and pin (1).
Remove retaining pin (4 ) and pin (2).
Illustration 2 g01071987
Move the steering frame lock link (5) in position to rear frame.
Check that the bores in steering frame lock link (5) and the rear frame are aligned.
Install pin (2), ensure pin (2) passes through the three bores.
Install retaining pin (4).
Install pin (1) and locking pin (3).
Illustration 3 g02223473
Typical example
Machine frames can move and the steering frame lock pin can be expelled if the steering frame lock pin is only partially installed, or the pin bevel is in contact with the upper edge of the steering frame lock link.Personal injury can result from machine articulation or movement.Ensure that the steering frame lock pin is installed through the machine frame bore before moving the steering control.
If pin (2) is only partially installed in steering frame lock link (5) or pin bevel (6) stops pin (2) from entering steering frame lock link (5), perform Step 11 through Step 18.
Remove pin (2).
Start the engine.
Disengage the parking brake.
Realign the bores in steering frame lock link (5) and the rear frame.
Engage the parking brake.
Stop the engine.
Place pin (2) in the installed position and ensure pin (2) passes through the three bores.
Install retaining pin (4).
Illustration 4 g02223474
Typical example
If pin (2) passes through the bore in the rear frame and steering frame lock link (5) or further and cannot be removed to realign the pin bores, perform Step 20 through Step 27.
Remove all personnel apart from the operator from within 1.0 m (3.28 ft) of the machine.
Start the engine.
Disengage the parking brake.
Slowly move the steering control in one direction and then in the opposite direction until pin (2) moves through the three frame bores.
Engage the parking brake.
Stop the engine.
Install retaining pin (4).
Install pin (1) and locking pin (3). Separation Procedure
Personal injury or death can result from machine articulation or movement.Machine frames can move and a person can be crushed.Connect the steering frame lock link between the front and rear frames before working on machine. Secure clevis pin with locking pin.Before operating the machine, fasten the steering frame lock link into the stored position and secure the clevis pin with locking pin.Failure to lock into the stored position before operating can result in loss of steering.
Illustration 5 g01071987
Remove locking pin (3) and pin (1).
Remove retaining pin (4) and pin (2)
Illustration 6 g01071986
Move steering frame lock link (5) to the stored position. Install pin (1) and locking pin (3).
Install pin (2) and retaining pin (4)
If pin (2) cannot be removed perform Step 6 through Step 11.
Machine frames can move and the steering frame lock pin can be expelled if the steering frame lock pin is only partially installed or the pin bevel is in contact with the upper edge of the steering frame lock link.Personal injury can result from machine articulation or movement.Ensure that the engine is stopped before removing the steering frame lock pin.