864214 Volvo.Penta Gear, nitrocarburized

1. Remove bolts (1) and retainer (2) that hold the fuel injection pump and governor drive to the timing gear plate.2. Remove the fuel injection pump and governor drive from the engine.Install Fuel Injection Pump And Governor Drive
1. Put fuel injection pump and governor drive (1) in position in the timing gear plate.2. Install the retainer and bolts that hold the fuel injection pump and governor drive to the timing gear plate.end by: a) install fuel injection pump housing and governorb) install automatic timing advancec) install fuel transfer pumpDisassemble Fuel Injection Pump And Governor Drive
start by: a) remove fuel injection pump and governor drive 1. Remove shaft (2) from the housing.2. Remove the bolts and cover (1). Remove the adapter from the housing. Remove the shaft from the housing. Remove the race and bearing from the shaft. 3. Remove O-ring seal (4), snap ring (5), and bearing (3) from shaft (2).Assemble Fuel Injection Pump And Governor Drive
1. Install bearing (2) and race (1) on the shaft. Install shaft (3) in the housing.2. Install the adapter in the housing. Put cover (6) in position on the adapter. Install the bolts that hold it. 3. Install bearing (4) and the snap ring that holds it on shaft (5). Install the O-ring seal on the shaft.4. Install shaft (5) in the housing.end by: a) install fuel injection pump and governor driveSeparation Of Governor From Fuel Injection Pump Housing
start by: a) remove fuel injection pump housing and governor 1. Remove bolt (1). Remove cover (2). 2. Remove bolts (3). Remove cover (4) from the governor housing.3. Remove the strainer from the cover. 4. Remove high idle screw (6) and low idle screw (5).5. Remove screw (11) that holds rack stop collar (10) to the governor shaft. Remove rack stop collar (10) and the spring from the governor shaft.6. Remove bolt (9) and nut. Remove lever (7) from the shaft.7. Remove bolts (12) that hold the governor housing to the fuel injection pump housing. Remove governor housing (8). 8. Remove seat (13) and governor spring (14). Remove the washer and wave-type washer (16) from the seat.9. Remove three bolts (17) and lock that hold cylinder and weight assemblies (15) to the pump housing. Remove the cylinder and weight assemblies from the rack.Connection Of Governor To Fuel Injection Pump Housing
1. Put the cylinder and weight assemblies (1) on fuel injection pump housing. Be sure the groove (slot) in piston (2) is engaged in groove (slot) in the rack (3). 2. Install the lock and three bolts (4) that hold cylinder and weight assemblies on the pump housing. 3. Install governor spring (6). Put wave-type washer (7) and washer (8) in position on seat (5). Install seat (5) on the bolt.4. Put lever (10) in position on the shaft. Install the bolt and nut that hold it. 5. Put governor housing (9) in position on the fuel injection pump housing. Install the bolts that hold it.6. Install the spring and rack stop collar (13) on the governor shaft. Install the screw that holds it.7. Inspect the O-ring seals on the two idle screws and replace if necessary. Install low idle screw (11) and high idle screw (12).8. Put strainer into position in cover. The screen of the strainer must be next to the governor housing.9. Put the cover in position on the governor housing. Install the bolts that hold it. Put the cover for the idle screws in position on the cover. Install the bolt that holds it.end by: a) install fuel injection pump housing and governorb) make adjustments to the rack and governor (see RACK SETTING and GOVERNOR ADJUSTMENTS in 3406 VEHICLE ENGINE, TESTING AND ADJUSTING)