3854947 Volvo.Penta Grommet

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7575     Link Bracket     2    
ZZ     6V-9509     Plug     1    
6V-9831 Cap As     1    
9U-7095 Tapered Cap/Plug     4    
9U-7096 Tapered Cap/Plug     2    Start By:
Remove the aftercooler. Refer to Disassembly and Assembly, "Aftercooler - Remove".
Remove the hydraulic oil cooler. Refer to Disassembly and Assembly, "Hydraulic Oil Cooler- Remove and Install".
Remove the fan guards. Refer to Disassembly and Assembly, "Fan Guard- Remove and Install".Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.Remove the fill cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.
Illustration 1 g01090283
Disconnect harness assembly (1) from both sides.
Illustration 2 g01090285
Illustration 3 g01090286
Disconnect harness assembly (2) which is located on the inside of switch assembly (3) .
Illustration 4 g01090287
Attach Tooling (A) and a suitable lifting device to side assembly (4). The weight of side assembly (4) is approximately 59 kg (130 lb). Disconnect harness assembly (5). Remove bolts (8) and light assembly (7). Remove bolts (6) and side assembly (4) .
Illustration 5 g01090293
Remove bolts (10) and door assembly (9). Attach Tooling (A) and a suitable lifting device to side assembly (11). Disconnect harness assembly (12). Remove bolts (14) and light assembly (15) .
Remove bolts (13) and side assembly (11). The weight of side assembly (11) is approximately 54 kg (120 lb).