3885183 Volvo.Penta Hose connection

Table 1
Required Tools    
Tool    Part Number    Description    Qty    
A     138-7575     Link Bracket     2    
B     9U-6600     Manual Hydraulic Pump     1    
7F-6068 Sleeve     1    
5P-5247 Hydraulic Puller     1    
Threaded Rod (5/8 inch by 11 by 21 inch)     1    
4K-0367 Nut (5/8 inch by 11)     1    
5P-8247 Hard Washer     1    
C     9S-8865     Pusher Plate     1    Start By:
Remove the hood and the dust ejector. Refer to Disassembly and Assembly, "Hood - Remove and Install" for the correct procedure.
Remove the engine side guards. Refer to Disassembly and Assembly, "Engine Side Guards - Remove and Install" for the correct procedure.
Remove the front bottom guard. Refer to Disassembly and Assembly, RENR3677, "Bottom Guard - Remove".Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.Remove the fill cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Drain the coolant from the cooling system into a suitable container for storage or disposal. The capacity of the cooling system is approximately 83.5 L (22 US gal). Refer to Operation and Maintenance Manual, SEBU7247, "Cooling System (DEAC) Coolant - Change" for the proper draining procedure.
Illustration 1 g00775863
Remove two bolts (1) and the two washers in order to release bracket (2) and hydraulic oil cooler (3) . Remove bolts (4) , the washers, the clamps, and hose assembly (4A) from the bracket.
Illustration 2 g00775426
Disconnect hose assembly (5) and remove the O-ring seal from the hose assembly. Loosen hose clamp (7) and remove hose (8) from the coolant reservoir.
Loosen clamp (6) . Remove bolt (9) , the washer, the bracket, the clamp, and hose (11) from the coolant reservoir. Move hose (11) and hose (10) out of the way.
Illustration 3 g00775951
Remove bolt (15) , the washer, and the clamp from the bracket. Remove bolts (14) , the washers, and clamp (13) from refrigerant condenser (12) . Move hose assembly (11) out of the way.
Illustration 4 g00787827
Disconnect fitting (16) . Release hose assembly (17) from dryer (18) .