1578937 Housing Volvo.Penta
1372, 2001; 2001B; 2001AG, 230A; 230B; 250A, 251A, 430; 430A; 430B, 5.0GXiCE-J; 5.0GXiCE-JF; 5.0GXiCE-M, 5.0GXiE-JF; 5.0GXiE-J; 5.0OSiE-JF, 5.7GiCE-300-J; 5.7GiCE-300-JF; 5.7GXiCE-J, 5.7GiE-300-J; 5.7GiE-300-JF; 5.7GXiE-J, 500; 500A; 501A, 571A, 740A
Housing
Price: query
Rating:
Number on catalog scheme: 14
Compatible models:
1372
2001; 2001B; 2001AG
230A; 230B; 250A
251A
430; 430A; 430B
5.0GXiCE-J; 5.0GXiCE-JF; 5.0GXiCE-M
5.0GXiE-JF; 5.0GXiE-J; 5.0OSiE-JF
5.7GiCE-300-J; 5.7GiCE-300-JF; 5.7GXiCE-J
5.7GiE-300-J; 5.7GiE-300-JF; 5.7GXiE-J
500; 500A; 501A
571A
740A; BB740A
8.1GiCE-J; 8.1GiCE-JF; 8.1GiCE-M
8.1GiE-JF; 8.1GiE-J; 8.1OSiE-JF
8.1IPSCE-JF; 8.1IPSCE-MF
8.1IPSE-JF
AD30A; AQAD30A; MD30A
AD31D; AD31D-A; AD31XD
AD31L-A; AD31P-A; AD41L-A
AD41D; D41D; TAMD41D
AQ120B; AQ125A; AQ140A
AQ125B
AQ131A; AQ131B; AQ131C
AQ145A; BB145A
AQ145B
AQ151A; AQ151B; AQ151C
AQ171A; AQ171C
AQ175A
AQ200D; AQ200F; 280B
AQ205A; AQ205LB
AQ211A; DP-A; SP-A
AQ225D; AQ225E; AQ225F
AQ231A; AQ231B; AQ231LB
AQ260A; AQ260B; BB260A
AQ271A; AQ271B; AQ271C
AQ290A
AQ311A; AQ311B
AQD70D; TAMD70D; TAMD70E
BB231A; BB261A
D1-13; D1-13B; D1-20
D11A-A; D11A-B; D11A-C
D11B1-A MP; D11B2-A MP
D11B3-A MP; D11B4-A MP
D12D-A MG; D12D-E MG
D12D-A MH; D12D-B MH; D12D-C MH
D13B-A MP; D13B-B MP; D13B-C MP
D13B-E MH; D13B-E MH (FE); D13B-N MH
D13B-F MG; D13B-E MG; D13B-E MG (FE)
D13C1-A MP; D13C2-A MP; D13C3-A MP
D16C-A MG
D16C-A MH; D16C-B MH; D16C-C MH
D16C-D MH
D2-55; D2-55B; D2-55C
D2-75; D2-75B; D2-75C
D3-110I-A; D3-110I-B; D3-110I-C
D3-110I-D; D3-110I-E; D3-110I-F
D3-110I-G; D3-140A-G; D3-140I-G
D3-110I-H; D3-140A-H; D3-140I-H
D4-180I-B; D4-180I-C; D4-180I-D
D4-180I-F; D4-225A-F; D4-225I-F
D6-280A-A; D6-280A-B; D6-280A-C
D6-300A-F; D6-300D-F; D6-300I-F
D70CHC; D70CRC; TD70CHC
D9A2A; D9A2A D9-425; D9A2A D9-500
D9A2A; D9A2A MG; D9A2A D9A-MG
DH10A; DH10A 285; DH10A 360
DP-E; SP-E; TSK DP-E
DP-G; TSK DP-G
DPX-A; TSK DPX-A
KAD32P; TAMD42WJ-A; KAD43P-A
KAD42A; KAMD42A; HS1A
KAD42B; KAMD42B; TAMD42B
KAD42P-A; KAMD42P-A; HS1A
MD2010-C; MD2010-D; MD2020-C
MD2010A; MD2020A; MD2030A
MD2010B; MD2020B; MD2030B
MD22A; MD22A-A; MD22L-A
MD22L; MD22P; MD22L-B
MD31A; TMD31A; TMD31B
MD31A; TMD31B; TAMD31B
MD40A; TMD40A; TMD40B
MD70B; MD70BK; TMD70B
MD70C; TMD70C; TAMD70C
TAD1030G; TD1010G; TWD1010G
TAD1030GE; TAD1031GE; TAD1032GE
TAD1030P
TAD1140VE; TAD1141VE; TAD1142VE
TAD1150VE; TAD1151VE; TAD1152VE
TAD1170VE; TAD1171VE; TAD1172VE
TAD1230G; TD1210G; TWD1210G
TAD1230P; TD121GP-87; TWD1210P
TAD1240GE; TAD1241GE; TAD1242GE
TAD1340VE; TAD1341VE; TAD1342VE
TAD1350VE
TAD1351VE; TAD1352VE; TAD1353VE
TAD1352VE
TAD1360VE
TAD1361VE
TAD1363VE
TAD1371VE; TAD1372VE; TAD1373VE
TAD1630P; TWD1630P; TWD1630PP
TAD1630V; TWD1630V
TAD1640GE; TAD1641GE; TAD1642GE
TAD1641VE; TAD1642VE; TAD1643VE
TAD1643VE-B
TAD1650VE-B; TAD1650VE-B/51VE; TAD1651VE
TAD1670VE; TAD1671VE; TAD1672VE
TAD540-42VE; TAD550-51VE; TAD540VE
TAD550GE; TAD551GE; TAD750GE
TAD560VE; TAD561VE; TAD761VE
TAD570VE; TAD571VE; TAD572VE
TAD840VE; TAD841VE; TAD842VE
TAD870VE; TAD871VE; TAD872VE
TAD940GE; TAD941GE
TAD940VE; TAD941VE; TAD942VE
TAMD103A
TAMD122A; TMD122A; TAMD122P-A
TAMD162A; TAMD162B; TAMD162C
TAMD162C-C; TAMD163A-A; TAMD163P-A
TAMD165A; TAMD165C; TAMD165P
TAMD60C
TAMD61A; TAMD62A
TAMD63L-A; TAMD63P-A
TAMD71A; TAMD72A
TAMD71B; TAMD73P-A; TAMD73WJ-A
TAMD72P-A; TAMD72WJ-A
TAMD74A; TAMD74A-A; TAMD74A-B
TD100CHC; TD100CRC; TD121CHC
TD100G-87; TD1030ME; TWD1030ME
TD100G-87; TD1030VE; TAD1030V
TD100G; TD100G-85; TD100G-87
TD120HP-86; TD121; TD121G
TD121G-87; TWD1210V; TWD1211V
TD164KAE
TD30A; TD31ACE; TD40A
TD520VE; TD720VE
TD60D; TD60D-83; TD60DPP-83
TD610G; TWD610G; TD710G
TD610M; TD630ME; TWD630ME
TD610V; TWD610V; TD630VE
TD61A; TD61AW; TD61ACE
TD70G; TD70G-83; TD70GPP
TD71A; TID71A; TWD710V
TID121FG
TID162AG; TID162AGP; TID162AP
TMD100C
TMD102A; TAMD102A; TAMD102D
TMD121C; TAMD121C; TAMD121D
TMD41A; TMD41B; D41A
TMD41B; D41B; TAMD41B
TWD1230ME
TWD1240VE; TAD1241VE; TAD1242VE
TWD1620G; TWD1630G; TAD1630G
TWD1672GE; TWD1673GE; TWD1672-1673GE
TWD610P; TWD610PB; TWD710P
Volvo.Penta
Volvo Penta entire parts catalog list:
- Electrical Materials » 1578937
230A; 230B; 250A; 250B
251A
430; 430A; 430B; 431A; 431B; 432A; 434A; 500B; 501B; 570A; 572A; 740B; DP-A; DP-A1; DP-A2; DP-C; DP-C1; DP-C1 1.95; DP-C1 2.30; DP-D; DP-D1; DP-D1
5.0GXiCE-J; 5.0GXiCE-JF; 5.0GXiCE-M; 5.0GXiCE-MF; 5.0GiCE-J; 5.0GiCE-JF; 5.0GiCE-M; 5.0GiCE-MF
5.0GXiE-JF; 5.0GXiE-J; 5.0OSiE-JF; 5.0OSiE-J; 5.0GXiE-K; 5.0GXiE-KF; 5.0GXiE-M; 5.0GXiE-MF; 5.0GXiE-N
5.7GiCE-300-J; 5.7GiCE-300-JF; 5.7GXiCE-J; 5.7GXiCE-JF; 5.7GiCE-300-M; 5.7GiCE-300-MF; 5.7GXiCE-M; 5.7GXiCE-MF
5.7GiE-300-J; 5.7GiE-300-JF; 5.7GXiE-J; 5.7GXiE-JF; 5.7OSiE-300-J; 5.7OSiE-300-JF; 5.7OSXiE-J; 5.7OSXiE-JF; 5.7GiE-300-K; 5.7GiE-300-KF; 5
500; 500A; 501A
571A
740A; BB740A
8.1GiCE-J; 8.1GiCE-JF; 8.1GiCE-M; 8.1GiCE-MF
8.1GiE-JF; 8.1GiE-J; 8.1OSiE-JF; 8.1OSiE-J; 8.1GXiE-JF; 8.1GXiE-J; 8.1GiE-K; 8.1GiE-KF; 8.1GXiE-K; 8.1GXiE-KF; 8.1GiE-M; 8.1GiE-MF; 8.1GXiE-
8.1IPSCE-JF; 8.1IPSCE-MF
8.1IPSE-JF
AD30A; AQAD30A; MD30A; TAMD30A; TMD30A; AD30; AQAD30; MD30; TAMD30; TMD30
AD31D; AD31D-A; AD31XD; TAMD31D; TMD31D
AD31L-A; AD31P-A; AD41L-A; AD41P-A; D41L-A; TAMD31L-A; TAMD31M-A; TAMD31P-A; TAMD31S-A; TAMD41H-A; TAMD41H-B; TAMD41P-A; TAMD41L-A; TAMD41M-A
AD41D; D41D; TAMD41D; TMD41D; HS1A
AQ120B; AQ125A; AQ140A; BB140A
AQ125B
AQ131A; AQ131B; AQ131C; AQ131D
AQ145A; BB145A
AQ145B
AQ151A; AQ151B; AQ151C
AQ171A; AQ171C
AQ175A
AQ200D; AQ200F; 280B; 290A; 290DP
AQ205A; AQ205LB
AQ211A; DP-A; SP-A; 290A
AQ225D; AQ225E; AQ225F; BB225A; BB225AV; BB225B; BB225C; 275; 280B; 290A; 290DP; MS3B; MS3C; MS4A
AQ231A; AQ231B; AQ231LB; 290A; DP-A; SP-A; 275A; 285A
AQ260A; AQ260B; BB260A; BB260AV; BB260B; BB260C
AQ271A; AQ271B; AQ271C; AQ271D; AQ271LB
AQ290A
AQ311A; AQ311B
AQD70D; TAMD70D; TAMD70E
BB231A; BB261A
D1-13; D1-13B; D1-20; D1-20B; D1-30; D1-30B; D2-40; D2-40B; D1-13F; D1-20F; D1-30F; D2-40F
D11A-A; D11A-B; D11A-C; D11A-D MP; D11A-D (IPS); D11A-E; D11A-E MP; D11A-C MP; D11A-C (IPS)
D11B1-A MP; D11B2-A MP
D11B3-A MP; D11B4-A MP
D12D-A MG; D12D-E MG
D12D-A MH; D12D-B MH; D12D-C MH; D12D-E MH; D12D-G MH; D12C-A MP; D12D-A MP; D12D-B MP; D12D-C MP; D12D-D MP; D12D-E MP; D12D-F MP; D12D-G M
D13B-A MP; D13B-B MP; D13B-C MP; D13B-D MP; D13B-G MP; D13B-H MP; D13B-J MP; D13B-K MP; D13B-L MP; D13B-M MP; D13B-C MH
D13B-E MH; D13B-E MH (FE); D13B-N MH; D13B-N MH (FE)
D13B-F MG; D13B-E MG; D13B-E MG (FE); D13B-F MG (FE)
D13C1-A MP; D13C2-A MP; D13C3-A MP; D13C4-A MP; D13C6-A MP
D16C-A MG
D16C-A MH; D16C-B MH; D16C-C MH
D16C-D MH
D2-55; D2-55B; D2-55C; D2-55D; D2-55E; D2-55F
D2-75; D2-75B; D2-75C; D2-60F; D2-75F
D3-110I-A; D3-110I-B; D3-110I-C; D3-130A-A; D3-130I-A; D3-130A-B; D3-130I-B; D3-130A-C; D3-130I-C; D3-160A-A; D3-160I-A; D3-160A-B; D3-160I-
D3-110I-D; D3-110I-E; D3-110I-F; D3-140I-E; D3-140I-F; D3-140A-D; D3-140A-E; D3-140A-F; D3-150I-D; D3-150I-E; D3-150I-F; D3-170I-D; D3-170I-
D3-110I-G; D3-140A-G; D3-140I-G; D3-150I-G; D3-170A-G; D3-170I-G; D3-200A-G; D3-200I-G; D3-220A-G; D3-220I-G
D3-110I-H; D3-140A-H; D3-140I-H; D3-150I-H; D3-170A-H; D3-170I-H; D3-200A-H; D3-200I-H; D3-220A-H; D3-220I-H
D4-180I-B; D4-180I-C; D4-180I-D; D4-180I-E; D4-210A-A; D4-225A-B; D4-210I-A; D4-210I-B; D4-225I-B; D4-225A-C; D4-225A-D; D4-225I-C; D4-225I-
D4-180I-F; D4-225A-F; D4-225I-F; D4-260A-F; D4-260D-F; D4-260I-F; D4-300A-F; D4-300D-F; D4-300I-F
D6-280A-A; D6-280A-B; D6-280A-C; D6-280A-D; D6-280A-E; D6-280I-A; D6-280I-B; D6-280I-C; D6-280I-D; D6-280I-E; D6-310I-A; D6-310A-A; D6-310A-
D6-300A-F; D6-300D-F; D6-300I-F; D6-330A-F; D6-330D-F; D6-330I-F; D6-370A-F; D6-370D-F; D6-370I-F; D6-400A-F; D6-435D-F; D6-435I-F; D6-435I-
D70CHC; D70CRC; TD70CHC; TD70CRC
D9A2A; D9A2A D9-425; D9A2A D9-500; D9A2A D9-500 (R4); D9A2A D9-575; D9A2B D9-425; D9A2B D9-500 (R5); D9A2B D9-575; D9A2C D9-425; D9A2D D9
D9A2A; D9A2A MG; D9A2A D9A-MG
DH10A; DH10A 285; DH10A 360; DH10A Rail; THD102KD; THD102KB
DP-E; SP-E; TSK DP-E
DP-G; TSK DP-G
DPX-A; TSK DPX-A
KAD32P; TAMD42WJ-A; KAD43P-A; KAMD43P; KAMD43P-A; KAMD43P-B; KAD44P; KAD44P-B; KAD44P-C; KAMD44P-A; KAMD44P-C; KAD300-A; KAMD300-A; HS1A; HS1E
KAD42A; KAMD42A; HS1A; MS5B
KAD42B; KAMD42B; TAMD42B
KAD42P-A; KAMD42P-A; HS1A
MD2010-C; MD2010-D; MD2020-C; MD2020-D; MD2030-C; MD2030-D; MD2040-C; MD2040-D; 120S-D; 120S-E
MD2010A; MD2020A; MD2030A; MD2040A; MS2B-R; MS2A-D; MS2A-E; MS2L-D; MS2L-E; 120S-D; 120S-E; MD2010; MD2030; MD2040; MD2020
MD2010B; MD2020B; MD2030B; MD2040B; MS2L-D; MS2A-D; 120S-D; MS2B-R; MS2A-E; MS2L-E
MD22A; MD22A-A; MD22L-A; TMD22A; TMD22-A; MS2B-A; MS2B-R; MS2A-E; MS2B-L; MS2L-E; 120S-E; MD22; MD22L
MD22L; MD22P; MD22L-B; MD22P-B; TMD22-B; TMD22P-C; TAMD22P-B; HS25A; HS25A-B; 120S-E; MS2A-E; MS2L-E; MS2B-L; TMD22B
MD31A; TMD31A; TMD31B; TAMD31A; TAMD31B; AD31; AQAD31A; AD31B; 290A; DP-A; DP-B; DP-A1; DP-B1; SP-A; SP-A1
MD31A; TMD31B; TAMD31B; AD31B
MD40A; TMD40A; TMD40B; TMD40C; AQD40A; TAMD40A; TAMD40B; AD40B; AQAD40A; AQAD40B
MD70B; MD70BK; TMD70B; THAMD70B; TAMD70B; AQD70BL; AQD70B
MD70C; TMD70C; TAMD70C; THAMD70C; AQD70BL; AQD70CL
TAD1030G; TD1010G; TWD1010G
TAD1030GE; TAD1031GE; TAD1032GE; TAD1031G
TAD1030P
TAD1140VE; TAD1141VE; TAD1142VE; TAD1140-42VE
TAD1150VE; TAD1151VE; TAD1152VE; TAD1150-52VE
TAD1170VE; TAD1171VE; TAD1172VE; TAD1170-72VE
TAD1230G; TD1210G; TWD1210G; TWD1211G; TAD1231GE; TAD1232GE
TAD1230P; TD121GP-87; TWD1210P; TWD1211P; TD1210G; TWD1210G; TWD1211G; TD121GP
TAD1240GE; TAD1241GE; TAD1242GE
TAD1340VE; TAD1341VE; TAD1342VE; TAD1343VE; TAD1344VE; TAD1345VE; TAD1360VE; TAD1361VE; TAD1362VE; TAD1363VE; TAD1364VE; TAD1365VE; TAD1360-
TAD1350VE
TAD1351VE; TAD1352VE; TAD1353VE; TAD1351-53VE
TAD1352VE
TAD1360VE
TAD1361VE
TAD1363VE
TAD1371VE; TAD1372VE; TAD1373VE; TAD1374VE; TAD1375VE; TAD1371-75VE
TAD1630P; TWD1630P; TWD1630PP; TAD1630PB
TAD1630V; TWD1630V
TAD1640GE; TAD1641GE; TAD1642GE; TAD1650GE; TAD1651GE; TWD1643GE; TWD1652GE; TWD1653GE; TWD1663GE
TAD1641VE; TAD1642VE; TAD1643VE; TAD1650VE; TAD1660VE; TAD1661VE; TAD1662VE; TAD1640VE-B; TAD1641VE-B; TAD1642VE-B; TAD1660-62VE; TAD1662VE
TAD1643VE-B
TAD1650VE-B; TAD1650VE-B/51VE; TAD1651VE
TAD1670VE; TAD1671VE; TAD1672VE; TAD1670-72VE
TAD540-42VE; TAD550-51VE; TAD540VE; TAD541VE; TAD542VE; TAD550VE; TAD551VE; TAD552VE
TAD550GE; TAD551GE; TAD750GE; TAD751GE; TAD752GE; TAD753GE; TAD754GE
TAD560VE; TAD561VE; TAD761VE; TAD762VE; TAD763VE; TAD764VE; TAD765VE
TAD570VE; TAD571VE; TAD572VE
TAD840VE; TAD841VE; TAD842VE; TAD843VE; TAD852VE; TAD851VE; TAD853VE; TAD850-52VE; TAD840-43VE
TAD870VE; TAD871VE; TAD872VE; TAD873VE
TAD940GE; TAD941GE
Information:
Markings on the Piston
Illustration 1 g00453417
Marks on the connecting rod and pistonThe pistons and connecting rods are matched to each cylinder. Note the position of each connecting rod and piston for correct assembly.Identification marks (1) on the connecting rod and the connecting rod cap must align. When the connecting rod is installed correctly, the marks should face the right side of the engine.Note: Install the pistons from the front of the engine in ascending order.Note: Be sure that the end gaps of all the piston rings have 120 degrees spacing from each other.Piston Rings
Illustration 2 g00388210
Piston and rings on the 3003 engineThe pistons have a flat crown. The piston crown does not have a chamber.Note: If the piston ring end gap or the ring clearance in the groove is greater than the maximum, replace the piston ring. (1) Top piston ring Shape of top ring ... Barrel faceNote: Install the piston ring with the scribe mark toward the top of the piston. (2) Intermediate ring Shape of intermediate ring ... TaperNote: Install the piston ring with the scribe mark toward the top of the piston. (3) Oil control ringNote: Install the piston ring with the scribe mark toward the top of the piston.The oil control ring on the 3003 engine has three components: oil control ring (3), spring (5) and latch pin.Note: When the latch pin is installed in spring (5), ensure that the gap of the latch pin is 180 degrees away from the gap in the spring before you install oil control ring (3) . (4) Snap ring grooveNote: Use a piston to insert the piston ring square with respect to the cylinder bore. The top surface of the piston ring should be equally distant from the face of the cylinder block at all points before the piston ring end gap is measured.
Illustration 3 g00751702
(6) Thickness gauge (7) Piston ring Gap for No. 1 piston ring ... 0.15 to 0.27 mm (0.0059 to 0.0106 inch) Service limit for No. 1 piston ring ... 1.0 mm (0.0394 inch) Gap for No. 2 piston ring ... 0.12 to 0.24 mm (0.0047 to 0.0094 inch) Service limit for No. 2 piston ring ... 1.0 mm (0.0394 inch) Gap for oil control ring ... 0.20 to 0.35 mm (0.0079 to 0.0138 inch) Service limit for oil control ring ... 1.0 mm (0.0394 inch)Measure the clearance between the piston ring groove and the piston ring. If the clearance exceeds the service limit, then replace the pistons and the rings. Clearance for the No. 1 piston ring ... 0.06 to 0.10 mm (0.0024 to 0.0039 inch) Service limit for No. 1 piston ring ... 0.25 mm (0.0098 inch) Clearance for No. 2 piston ring ... 0.05 to 0.09 mm (0.0020 to 0.0035 inch) Service limit for No. 2 piston ring ... 0.25 mm (0.0098 inch) Clearance for the oil control ring ... 0.02 to 0.06 mm (0.0008 to 0.0024 inch) Service limit for the oil control ring ... 0.15 mm (0.0059 inch)Pistons
Diameter of piston Standard piston ... 74.9325 to 74.9475 mm (2.9501 to 2.9507 inch) Service limit ... 74.7 mm (2.94 inch) Diameter of piston skirt ... 74.9325 to 74.9475 mm (2.9501 to 2.9507 inch)Clearance of the piston to the cylinder wall Standard clearance ... 0.0525 to 0.0865 mm (0.0021 to 0.0034 inch) Service limit ... 0.25 mm (0.0098 inch)Piston pin Outside diameter ... 20.998 to 21.002 mm (0.8267 to 0.8268 inch) Service limit ... 20.98 mm (0.8260 inch)Clearance between the hole for the piston pin and the piston pin Standard clearance ... -0.004 to +0.004 mm (-0.00016 to +0.00016 inch) Service limit ... 0.02 mm (0.0008 inch) 3013, 3014, and 3024 Engines
Markings on the Piston
Illustration 4 g00453417
Marks on the connecting rod and pistonThe pistons and connecting rods are matched to each cylinder. Note the position of each connecting rod and piston for correct assembly.Identification marks (1) on the connecting rod and the connecting rod cap must align. When the connecting rod is installed correctly, the marks should face the right side of the engine.Note: Install the pistons from the front of the engine in ascending order.Note: Be sure that the end gaps of all the piston rings have 120 degrees spacing from each other.Piston Rings
Illustration 5 g00453418
Piston rings and the components of the oil control ring for 3013, 3014 and 3024 enginesThe chamber (2) that is in the top of the piston must face the right side of the engine.Identification marks (1) on the connecting rod and the connecting rod cap must align. When the connecting rod is installed correctly, the marks should face the right side of the engine.Note: If the piston ring end gap or the ring clearance in the groove is greater than the maximum, replace the piston ring. (1) Top piston ring Shape of top ring ... Barrel faceNote: Install the scribe mark on the piston ring toward the top of the piston. (2) Intermediate ring Shape of intermediate ring ... TaperNote: Install the scribe mark on the ring toward the top of the piston. (3) Oil control ringNote: Install the scribe mark on the ring toward the top of the piston.The oil control ring on 3013, 3014 and 3024 engines has three components. The three components of the oil control ring are installed in the following order:
Expander
Upper side rail
Lower side rail (4) Snap ring groove (5) Spring (6) Upper side railInstall the upper side rail on top of the expander. Place the end of the side rail into the piston groove. Hold this position with the thumb. Refer to Illustration 5. Slide the side rail into position with the other thumb. (7) ExpanderEnsure that the ends of the expander do not overlap. (8) Lower side railThe lower side rail is installed on the bottom of the expander. Place the end of the side rail into the piston groove. Hold this position with the thumb. Refer to Illustration 5. Slide the side rail into position with the other thumb. (9) The gap of side rail (10) and side rail (12) should be
Illustration 1 g00453417
Marks on the connecting rod and pistonThe pistons and connecting rods are matched to each cylinder. Note the position of each connecting rod and piston for correct assembly.Identification marks (1) on the connecting rod and the connecting rod cap must align. When the connecting rod is installed correctly, the marks should face the right side of the engine.Note: Install the pistons from the front of the engine in ascending order.Note: Be sure that the end gaps of all the piston rings have 120 degrees spacing from each other.Piston Rings
Illustration 2 g00388210
Piston and rings on the 3003 engineThe pistons have a flat crown. The piston crown does not have a chamber.Note: If the piston ring end gap or the ring clearance in the groove is greater than the maximum, replace the piston ring. (1) Top piston ring Shape of top ring ... Barrel faceNote: Install the piston ring with the scribe mark toward the top of the piston. (2) Intermediate ring Shape of intermediate ring ... TaperNote: Install the piston ring with the scribe mark toward the top of the piston. (3) Oil control ringNote: Install the piston ring with the scribe mark toward the top of the piston.The oil control ring on the 3003 engine has three components: oil control ring (3), spring (5) and latch pin.Note: When the latch pin is installed in spring (5), ensure that the gap of the latch pin is 180 degrees away from the gap in the spring before you install oil control ring (3) . (4) Snap ring grooveNote: Use a piston to insert the piston ring square with respect to the cylinder bore. The top surface of the piston ring should be equally distant from the face of the cylinder block at all points before the piston ring end gap is measured.
Illustration 3 g00751702
(6) Thickness gauge (7) Piston ring Gap for No. 1 piston ring ... 0.15 to 0.27 mm (0.0059 to 0.0106 inch) Service limit for No. 1 piston ring ... 1.0 mm (0.0394 inch) Gap for No. 2 piston ring ... 0.12 to 0.24 mm (0.0047 to 0.0094 inch) Service limit for No. 2 piston ring ... 1.0 mm (0.0394 inch) Gap for oil control ring ... 0.20 to 0.35 mm (0.0079 to 0.0138 inch) Service limit for oil control ring ... 1.0 mm (0.0394 inch)Measure the clearance between the piston ring groove and the piston ring. If the clearance exceeds the service limit, then replace the pistons and the rings. Clearance for the No. 1 piston ring ... 0.06 to 0.10 mm (0.0024 to 0.0039 inch) Service limit for No. 1 piston ring ... 0.25 mm (0.0098 inch) Clearance for No. 2 piston ring ... 0.05 to 0.09 mm (0.0020 to 0.0035 inch) Service limit for No. 2 piston ring ... 0.25 mm (0.0098 inch) Clearance for the oil control ring ... 0.02 to 0.06 mm (0.0008 to 0.0024 inch) Service limit for the oil control ring ... 0.15 mm (0.0059 inch)Pistons
Diameter of piston Standard piston ... 74.9325 to 74.9475 mm (2.9501 to 2.9507 inch) Service limit ... 74.7 mm (2.94 inch) Diameter of piston skirt ... 74.9325 to 74.9475 mm (2.9501 to 2.9507 inch)Clearance of the piston to the cylinder wall Standard clearance ... 0.0525 to 0.0865 mm (0.0021 to 0.0034 inch) Service limit ... 0.25 mm (0.0098 inch)Piston pin Outside diameter ... 20.998 to 21.002 mm (0.8267 to 0.8268 inch) Service limit ... 20.98 mm (0.8260 inch)Clearance between the hole for the piston pin and the piston pin Standard clearance ... -0.004 to +0.004 mm (-0.00016 to +0.00016 inch) Service limit ... 0.02 mm (0.0008 inch) 3013, 3014, and 3024 Engines
Markings on the Piston
Illustration 4 g00453417
Marks on the connecting rod and pistonThe pistons and connecting rods are matched to each cylinder. Note the position of each connecting rod and piston for correct assembly.Identification marks (1) on the connecting rod and the connecting rod cap must align. When the connecting rod is installed correctly, the marks should face the right side of the engine.Note: Install the pistons from the front of the engine in ascending order.Note: Be sure that the end gaps of all the piston rings have 120 degrees spacing from each other.Piston Rings
Illustration 5 g00453418
Piston rings and the components of the oil control ring for 3013, 3014 and 3024 enginesThe chamber (2) that is in the top of the piston must face the right side of the engine.Identification marks (1) on the connecting rod and the connecting rod cap must align. When the connecting rod is installed correctly, the marks should face the right side of the engine.Note: If the piston ring end gap or the ring clearance in the groove is greater than the maximum, replace the piston ring. (1) Top piston ring Shape of top ring ... Barrel faceNote: Install the scribe mark on the piston ring toward the top of the piston. (2) Intermediate ring Shape of intermediate ring ... TaperNote: Install the scribe mark on the ring toward the top of the piston. (3) Oil control ringNote: Install the scribe mark on the ring toward the top of the piston.The oil control ring on 3013, 3014 and 3024 engines has three components. The three components of the oil control ring are installed in the following order:
Expander
Upper side rail
Lower side rail (4) Snap ring groove (5) Spring (6) Upper side railInstall the upper side rail on top of the expander. Place the end of the side rail into the piston groove. Hold this position with the thumb. Refer to Illustration 5. Slide the side rail into position with the other thumb. (7) ExpanderEnsure that the ends of the expander do not overlap. (8) Lower side railThe lower side rail is installed on the bottom of the expander. Place the end of the side rail into the piston groove. Hold this position with the thumb. Refer to Illustration 5. Slide the side rail into position with the other thumb. (9) The gap of side rail (10) and side rail (12) should be
Parts housing Volvo Penta:
948855
948855 Housing
1372, 2001; 2001B; 2001AG, 230A; 230B; 250A, 251A, 430; 430A; 430B, 5.0GXiCE-J; 5.0GXiCE-JF; 5.0GXiCE-M, 5.0GXiE-JF; 5.0GXiE-J; 5.0OSiE-JF, 5.7GiCE-300-J; 5.7GiCE-300-JF; 5.7GXiCE-J, 5.7GiE-300-J; 5.7GiE-300-JF; 5.7GXiE-J, 8.1GiCE-J; 8.1GiCE-JF; 8.1G
1544131
1544131 Housing
AD30A; AQAD30A; MD30A, MD31A; TMD31A; TMD31B, MD31A; TMD31B; TAMD31B, TD30A; TD31ACE; TD40A
897658
897658 Housing
230A; 230B; 250A, AD30A; AQAD30A; MD30A, AQ115A; AQ115B; AQ130, AQ120B; AQ125A; AQ140A, AQ125B, AQ131A; AQ131B; AQ131C, AQ145A; BB145A, AQ175A, AQ190A; AQ240A, AQ200B; AQ225B, AQ200C; AQ200D; AQ225C, AQ200D; AQ200F; 280B, AQ225D; AQ225E; AQ225F, AQ23
944223
944223 Housing
1372, 430; 430A; 430B, 5.0GXiCE-J; 5.0GXiCE-JF; 5.0GXiCE-M, 5.0GXiE-JF; 5.0GXiE-J; 5.0OSiE-JF, 5.7GiCE-300-J; 5.7GiCE-300-JF; 5.7GXiCE-J, 5.7GiE-300-J; 5.7GiE-300-JF; 5.7GXiE-J, 8.1GiCE-J; 8.1GiCE-JF; 8.1GiCE-M, 8.1GiE-JF; 8.1GiE-J; 8.1OSiE-JF, 8.1IP
872525
872525 Housing
AD31D; AD31D-A; AD31XD, AD31L-A; AD31P-A; AD41L-A, AD41D; D41D; TAMD41D, HS1A; HS1A; 1.96, KAD32P; TAMD42WJ-A; KAD43P-A, KAD42A; KAMD42A; HS1A, KAD42B; KAMD42B; TAMD42B, KAD42P-A; KAMD42P-A; HS1A, TMD41B; D41B; TAMD41B
20429842
20429842 Housing
1372, D11A-A; D11A-B; D11A-C, D11B1-A MP; D11B2-A MP, D11B3-A MP; D11B4-A MP, D12D-A MH; D12D-B MH; D12D-C MH, D13B-A MP; D13B-B MP; D13B-C MP, D13B-E MH; D13B-E MH (FE); D13B-N MH, D13B-F MG; D13B-E MG; D13B-E MG (FE), D13C1-A MP; D13C2-A MP; D13C3-
977897
977897 Housing
1372, D12D-A MG; D12D-E MG, D12D-A MH; D12D-B MH; D12D-C MH, D16C-A MG, D16C-A MH; D16C-B MH; D16C-C MH, D16C-D MH, D3-110I-A; D3-110I-B; D3-110I-C, D3-110I-D; D3-110I-E; D3-110I-F, D3-110I-G; D3-140A-G; D3-140I-G, D3-110I-H; D3-140A-H; D3-140I-H, D8
1661683
1661683 Housing
D9A2A; D9A2A D9-425; D9A2A D9-500, D9A2A; D9A2A MG; D9A2A D9A-MG, DH10A; DH10A 285; DH10A 360, TAD940GE; TAD941GE, TAD940VE; TAD941VE; TAD942VE