3855820 Volvo.Penta Housing

Introduction
This Special Instruction explains the rework procedure for the installation of the remotely mounted engine oil filter. This new setup of the filter is designed for ease of maintenance.Necessary Parts
Table 1
Necessary Parts    
Item    Pt. No.    Name    Qty    
1     4P-9107     Stud     1    
2     7C-1493     Valve     1    
3     7F-0216     Nut     1    
4     7W-9028     Base Assembly     1    
5     9L-9188     Spring     1    
6     121-0307     Base     1    
7     210-5899     Tube Assembly     1    
8     210-5900     Tube Assembly     1    
9     210-5901     Bracket Assembly     1    
10     1R-0739     Filter Assembly     1    
11     2M-9780     Seal     1    
12     3D-2824     Seal     2    
13     3J-1907     Seal     1    
14     4K-1388     Seal     2    
15     4P-9103     Adapter     1    
16     5F-9657     Seal     3    
17     5K-9090     Seal     5    
18     5P-8066     Seal     1    
19     5P-8196     Plug     1    
20     6V-2317     Bolt     2    
21     6V-5219     Bolt     3    
22     6V-8635     Connector     1    
23     6V-9854     Elbow     1    
24     7M-8485     Seal     1    
25     8H-7521     Seal     1    
26     8T-4121     Washer     3    
27     8T-4196     Bolt     3    
28     8T-6453     Connector     1    
29     8T-6684     Elbow     2    
30     9M-1974     Washer     5    
31     9S-4188     Plug     1    
32     9S-4191     Plug     1    Installation Instructions
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact the skin.
Remove the existing engine oil filter and the stud from the filter base. Discard the filter and the stud.
Illustration 1 g00877980
Apply 154-9731 Sealant on stud (1) to length (L). Length (L) is equivalent to 15 1.5 mm (0.6 0.06 inch). Install the stud into existing filter base (A) and tighten the stud to a torque of 68 7 N m (50 5 lb ft).
Install the 5P-8066 Seal onto the stud.
Install the 8H-7521 Seal onto adapter (15). Install the adapter over the stud and onto filter base (A). Use nut (3) in order to secure the adapter. Tighten the nut to a torque of 149 20 N m (110 15 lb ft).
Install connector (22) with seal (24) into the side port of the adapter.
Install elbow (29) with seal (12) into the bottom port of the adapter.
Illustration 2 g00878196
Replace the existing air cleaner bracket with bracket assembly (9) .
Illustration 3 g00878131
View A-A of Illustration 2
Use bolts (27) and washers (26) in order to assemble base (6) onto the new air cleaner bracket.
Install plug (32) with seal (13) into the top port of base (6) .
Use bolts (20), bolts (21), and washers (30) in order to install base assembly (4) with the 5F-9657 Seals onto base (6) .
Install plug (31) with seal (14) into base (6) .
Install elbow (29) with seal (12) into the center port of base assembly (6) .
Install connector (28) with seal (14) into the remaining port. Install elbow (23) with seal (17) into connector (28) .
Illustration 4 g00881502
View B-B of Illustration 3.
Install spring (5) into valve (2). Install this assembly into the side port of base assembly (4) .
Install plug (19) with seal (11) into the port.
Illustration 5 g00878274
Install tube assemblies (7) and (8). Use the four remaining