820515 Volvo.Penta Housing

Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over any disconnected fuel system components.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Place identification marks on all hoses for installation purposes. Plug all hoses and all the ports in the fuel filter base. Plugging hoses and ports helps prevent fluid loss, and plugging hoses and ports helps to keep contaminants from entering the fuel system.
Table 1
Required Tools
Tool Part Number Part Description Qty
A 491-1265 Capping Kit 1
Turn the fuel supply to the OFF position.
Illustration 1 g06479115
Typical example
Illustration 2 g06479117
Typical example
Illustration 3 g06479120
Typical example
Disconnect the inlet hose (not shown) from inlet elbow (4). Use Tooling (A) to cap the ports.
Make temporary marks on hose assembly (8) for installation purposes.
Position hose clamp (7) away from elbow (6). Disconnect hose (8) from the elbow. Use Tooling (A) to cap the ports.
If necessary, remove fuel filter element (2). Refer to Operations and Maintenance Manual, "Fuel System Filter - Replace" for the correct procedure.
Remove bolts (3) and remove fuel filter base assembly (5) from mounting bracket (12).
If necessary, remove bolts (13) and remove mounting bracket (12).
If necessary, follow Step 8a through Step 8c to remove relief valve (1).
Make temporary marks on hose assembly (11) for installation purposes.
Position hose clamp (9) away from relief valve (1). Disconnect the hose from the relief valve. Use Tooling (A) to cap the ports.
Position hose clamp (11) away from relief valve (1). Disconnect the hose from the relief valve. Use Tooling (A) to cap the ports.
Illustration 4 g06479123
Typical example
If necessary, follow Step 9a through Step 9d to remove elbow (5) and elbow (6) from fuel filter base (3).
Loosen lock nut (14) and remove elbow assembly (6) from the fuel filter base.
Remove O-ring (16) and washer (15).
Use Tooling (A) to cap the elbows and plug the open ports on the fuel filter base.
Repeat Step 9a through Step 9c for the remaining elbow (4).Installation Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that the fuel filter base and the bracket are clean and free from damage. If necessary, replace any component that is worn or damaged.
Illustration 5 g06479120
Typical example
If necessary, position bracket (12) onto the cylinder block and install bolts (13). Tighten the bolts to a torque of 26 N m (230 lb in).
Illustration 6 g06479123
Typical example
If necessary, follow Step 3a through Step 3d to assemble the fuel filter base.
Install new washer (15) and new O-ring seal (16) to elbow (6)
Install elbow assembly (6) to fuel filter base (5).
Ensure that the elbow is aligned in the correct position. Tighten locknut (14) to a torque of 24 N m (212 lb in).
Repeat Step 3a through Step 3c for the remaining elbow (4).
Illustration 7