832218 Volvo.Penta Housing

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     6V-6146     Load Leveling Beam     1    
B     138-7573     Link Bracket     4    
ZZ     6V-9507     Face Seal Plug (9/16 - 18 THD)     3    
6V-9828 Cap Assembly (9/16 - 18 THD)     3    
6V-9508 Face Seal Plug (11/16 - 16 THD)     2    
6V-9829 Cap Assembly (11/16 - 16 THD)     2    
6V-9509 Face Seal Plug (13/16 - 16 THD)     7    
6V-9830 Cap Assembly (13/16 - 16 THD)     7    
9U-7071 Tapered Cap/Plug     2    
9U-7068 Tapered Cap/Plug     2    Start By:
Remove the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".
Remove the engine enclosure. Refer to Disassembly and Assembly, "Engine Enclosure - Remove and Install".Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
Accidental machine starting can cause injury or death to personnel working on the machine.To avoid accidental machine starting, turn the battery disconnect switch to the OFF position and remove the key. If the machine is not equipped with a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps.Place a do not operate tag at the battery disconnect switch location to inform personnel that the machine is being worked on.
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand.Remove the cooling system pressure cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Drain the cooling system. Refer to Operation and Maintenance, "Cooling System Coolant (ELC) - Change". The capacity of the cooling system is approximately 18 L (4.8 US gal).
Drain the hydraulic oil tank. Refer to Operation and Maintenance, "Hydraulic System Oil - Change". The capacity of the hydraulic oil system is approximately 50 L (13 US gal).
Illustration 1 g01088056
Remove bolt (1) .
Loosen clamp (5) and disconnect hose (4) from the engine.
Remove bolt (2) and guard (3) from the engine.
Illustration 2 g01088068
Disconnect harness assemblies (7) from alternator (6) .
Illustration 3 g01088084
Disconnect cable assembly (8) from electric starting motor (9) .
Move harness assembly (10) away from the engine.
Illustration 4 g01088100
Disconnect hose assemblies (12) from gear motor (11) .
Disconnect hose assembly (13) from gear motor (11) .
Loosen clamp (14) and disconnect hose (15) .