842192 Volvo.Penta Housing

1. Put governor (1) in position on the fuel pump and governor drive housing.
Make sure lever (2) engages in the rack assembly.
2. Install the six bolts (5) that hold the governor in position.3. Connect rod (4) and spring (6) to the lever on the governor.4. Connect tube (3) to the fuel ratio control.5. Install tool (A) as shown. Move the governor control to the "ON" and "OFF" positions. If the indicator from tool (A) moves in both directions, the lever in the governor is engaged in the correct position in the rack assembly. If the indicator moves in one direction only, remove the governor and check the position of the lever in the rack assembly.Disassemble Governor
start by:a) remove fuel ratio controlb) remove governor 1. Remove bolt (2). Remove cover (1) and the gasket from over the high and low idle screws. 2. Remove five bolts (3) from the cover. Loosen the high and low idle screws. Remove cover (4) and the gasket from the housing assembly. 3. Remove high idle screw (6) and low idle screw (5) from the cover.4. Remove the seal from the high idle screw. 5. Remove pin (7) from the low idle screw. 6. Install tool (A) on the end of the low idle screw as shown. Put the low idle screw in a vise and use pry bars to remove end (8) from sleeve (9). 7. Remove screw (10) from the sleeve. Remove spring (11) from the end. Remove seal (12) from the end. 8. Loosen screw (16). Remove collar (13) and spring (14) from the bolt.9. Loosen bolt and nut (15). Remove lever (17) from the shaft. 10. Remove plug (18), spring (19) and plunger (20) from the housing assembly. 11. Remove two bolts (21) and the lock from the torque control. Remove torque control (22) from the housing assembly. 12. Remove four bolts (23). Remove housing assembly (24) from the lower housing assembly. 13. Remove seat assembly (28), wave washer (25), washer (27), wave washer (26) and spring (25) from the guide in the housing assembly. 14. Remove bolt (29) and the lock from the shaft and band assembly. 15. Remove shaft (30) and the lever assembly from the housing assembly. 16. Remove pin (31) from the lever assembly. Remove spring (33) and plunger (32). 17. Remove seal (34) from the housing assembly. 18. Remove plug (35) from the housing assembly. 19. Remove two bearings (36) from the housing assembly. 20. Remove bumper spring (39) from the bolt.21. Remove bolts (38) and lock (40) that hold the weight assembly in position. Remove weight assembly (37). 22. Remove ring (43) and pin (44) from the seat.23. Remove seat (42) and bolt (41). 24. Remove two washers (45) and spring (46) from the seat. 25. Remove sleeve (47), two races (48), bearing (50) and ring (49) from the weight assembly. 26. Remove valve (51) from the weight assembly. 27. Remove ring (54). Remove cylinder (53) from weight assembly (52).28. Remove the two pins that hold the weights in position. Remove the weights. 29. Remove sleeve (55) and piston (56) from the cylinder. 30. Remove seal (57) from the piston. 31. Remove valve assembly (58) and the gasket from the housing assembly. 32. Remove pin (61), slug (60) and spring (59) from the valve assembly. 33. Remove shaft (62) from the housing assembly. 34. Remove seal (63) from the shaft. 35. Remove pin (64) from the housing assembly. 36. Remove cover (65) and shaft assembly (66) from the housing assembly.37. Remove gear (67) from the cover. 38. Remove ring (69) from the groove in the retainer.39. Remove dowel (72) from the retainer, gear assembly and shaft assembly. Remove the shaft assembly and gear assembly from the cover.40. Remove the pin that holds yoke (71) to the spring. Remove the yoke.41. Remove the pin that holds the spring to the gear. Remove retainer (68) and spring (70) from the gear. 42. Remove gear (73) from the shaft assembly with an arbor press. 43. Remove bearing (74) from the housing assembly.Assemble Governor
1. Install plunger (2), and spring (1) in the lever assembly. Install pin (4) that holds the plunger and spring in position. 2. Install the two bearings in the housing part of the way with tool (A). 3. Put lever assembly (3) in the housing assembly as shown. Install the shaft.4. Measure the distance between the guide and the lever assembly with a feeler gauge as shown.5. Dimensions (X) and (Y) are controlled by the depth of the two bearings in the housing assembly. Dimension (Y) must be .1227 .004 in. (3.12 0.1 mm). Dimension (X) must be .0877 .004 in. (2.2 0.1 mm). It might be necessary to remove the shaft and lever assembly in order to find a location for the bearings so dimensions (X) and (Y) are correct.6. Remove the shaft and lever assembly from the housing assembly. 7. Install the seal in the housing assembly with tool (B). Install the seal even with the outside surface of the housing assembly and with the lip toward the inside of the housing assembly. 8. Install the lever assembly and shaft in the housing assembly. Install the lock and bolt (5) that hold them. 9. Install plug (6) in the housing assembly with tool (C). 10. Put shaft assembly (7) in gear (8) as shown. Push the shaft assembly on the gear with an arbor press. 11. Put spring (12) in gear (9). Install the pin that holds them together.12. Slide retain