8170195 Volvo.Penta Idler gear

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7575     Link Brackets     2    
B     6V-6146     Load Leveler Gp     1    
189-0410 Shackle As     2    
C     1U-9200     Lever Puller Hoist     1    
D     138-7574     Link Bracket     2    
E     308-3470     Jack Stand Gp     2    
F     308-3471     Jack Stand Gp     2    
G     5P-1275     Lockwire (1)     2    
314-8478 Lockwire Tool     1    
H     155-0695     Thread Lock Compound     -    
J     213-9121     O-Ring Assembly Compound     -    
( 1 ) Cut the lockwire to a length 200.0 mm (7.87 inch). Start By:
Remove air cleaner.
Remove the clean emissions module.
Remove bottom guards.
Remove the engine side guards.
Fully tilt the cab.
The Power Train Electric Drive System and the Accessory Power System will contain hazardous voltage levels during machine operation and for a period of time after machine shutdown.Do not remove any covers that will expose energized electrical components while the engine is operating. Do not remove any covers that will expose the energized electrical components while the components remain energized following an engine shutdown.Do not perform any type of electrical maintenance on the orange hazardous voltage conductors, the power train components or the accessory power system components while the engine is operating.Do not perform any type of electrical maintenance on the orange hazardous voltage conductors, the power train components or the accessory power system components while the components remain energized following an engine shutdown.Always perform the safe shutdown and de-energizing procedure before performing electrical service on the Power Train Electric Drive System or the Accessory Power System.Failure to follow these instructions could result in personal injury or death.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Release hydraulic system pressure.
Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change" for the correct draining and filling procedures.
Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.
Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change" for the correct draining and filling procedures.
Refer to Operation and Maintenance Manual, "Power Train Oil - Change" for the correct draining and filling procedures.
Perform the Electrical Shutdown and Voltage Discharge procedure.
Illustration 1 g01827514
Remove tube (1) . Disconnect hose assembly (2) . Disconnect hoses (3) from the water pump.
Illustration 2 g01827534
Disconnect hose assembly (4) . Disconnect clips (5) . Disconnect harness assembly (6) .
Illustration 3 g02240174
Disconnect harness assemblies (8) , (7) , and (9) .
Illustration 4 g02240193
Disconnect clips (10) . Disconnect harness assemblies (11) and (13) . Disconnect hose assembly (12) .