3801335 Volvo.Penta Injection pump, exch

Introduction
This Special Instruction contains a procedure for removing the main fuse and two cables from the 836H Landfill Compactor, the 834H Wheel Dozer, and the 988H Wheel Loader. The fuse and cables are replaced with a single cable. This information is applicable to the following machines:
836H Landfill Compactor BXD1-442
834H Wheel Dozer BTX1-213
988H Wheel Loader BXY1-1240This Special Instruction also contains information for removal of a single cable between the starting motor and the alternator. The 317-1109 Cable As that is installed in this procedure is an improvement over the old single cable. This information is applicable to the following machines:
836H Landfill Compactor BXD443-651
834H Wheel Dozer BTX214-338
988H Wheel Loader BXY1241-2314Do not perform any procedure in this publication or order any parts until you understand the information that is contained in this publication.Safety
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
Required Parts
Table 1
Quantity     Part Number     Description    
1     317-1109     Cable As (1)    
1     318-6048     Bracket As (1)    
1     4L-6454     Bolt (2)    
2     5P-4116     Hard Washer (1)    
3     6D-4636     Clip (1)    
3     6V-0826     Grommet (2)    
1     7V-6571     Grommet (2)    
2     8T-4121     Hard Washer (2)    
2     8T-4136     Bolt (2)    
1     8T-4896     Hard Washer (2)    
1     9X-8250     Clip (1)    
( 1 ) Required part for all machines
( 2 ) Required part for S/N:BXD1-442, ; S/N:BTX1-213, or ; S/N:BXY1-1240Procedure
Note: The following step applies to the following machines: BXD1-442, BTX1-213 and BXY1-1240. If this does not describe your machine, proceed to Step 2.
Illustration 1 g01329152
Right Side View of Engine (1) Connection to Alternator (2) 220-7087 Fuse (Main) (3) Breather Tube
Illustration 2 g01329183
Detail of Fuse and Cables (2) 220-7087 Fuse (Main) (4) 264-5111 Cable As (5) 259-1986 Cable As
Remove 259-1986 Cable As (5), 264-5111 Cable As (4), and 220-7087 Fuse (Main) (2) from the machine. Refer to Illustration 1 and Illustration 2. The fuse holder is attached to a bracket. Remove the fuse holder from the bracket. Do not remove the bracket.Note: The following step applies to the following machines: BXD443-651, BTX214-337 and BXY1241-2314. If this does not describe your machine, proceed to Step 3.
Illustration 3 g01434251
Right Side View of Engine with New Cable (1) Connection to Alternator (6) 286-0951 Cable As
Remove 286-0951 Cable As (6) from the machine. Refer to Illustration 3.
Illustration 4 g01434265
Right Side View of Engine with New Cable (7) 317-1109 Cable As
Install 317-1109 Cable As (6). Refer to Illustration 4. Refer to Illustration 5 through Illustration 9 for more details of the installation.
Illustration 5 g01434297
Detail A (7) 317-1109 Cable As
Attach the cable to the starter terminal. First, assemble the battery cable to the starter terminal. Assemble the 317-1109 Cable As to the starter terminal after the battery cable. The end of the 317-1109 Cable As that has the 45 degree terminal should be attached to the starter terminal. Finally, assemble the nut and the washer to the starter terminal.
Illustration 6 g01434316