3803828 Volvo.Penta Injection pump

Illustration 1 g00293531 (1) Camshaft idler gear Distance between the front of the bearing face and the front of the gear face (B) ... 0.40 0.25 mm (0.016 0.010 inch)Diameter of new shaft (A) ... 80.00 0.013 mm (3.1496 0.0005 inch) (2) Camshaft gear (3) Tighten the bolts of the camshaft idler gear to the following torque. ... 70 15 N m (50 11 lb ft) (4) Align the timing marks on the camshaft idler gear (1) with the holes on the camshaft and the crankshaft gears (2) and (5). (5) Crankshaft gear (6) Oil pump drive gear (7) Apply 9S-3263 Thread Lock Compound to the threads of the oil pump idler gear bolt. Tighten the bolt to the following torque. ... 70 15 N m (50 11 lb ft) (8) Oil pump idler gear Distance between the rear of the bearing face and the rear of the gear face (C) ... 0.75 0.25 mm (0.030 0.010 inch)Diameter of new shaft (D) ... 28.644 0.013 mm (1.1277 0.0005 inch)Type 2
Illustration 2 g00597492 (1) Camshaft idler gear Distance between the rear of the bearing face and the rear of the gear face (B) ... 1.08 0.25 mm (0.043 0.010 inch)Diameter of new shaft (A) ... 74.000 0.013 mm (2.9134 0.0005 inch) (2) Camshaft gear (3) Tighten the bolts of the camshaft idler gear to the following torque. ... 70 15 N m (50 11 lb ft) (4) Align the timing marks on the camshaft idler gear (1) with the holes on the camshaft and the crankshaft gears (2) and (5). (5) Crankshaft gear (6) Oil pump drive gear (7) Apply 9S-3263 Thread Lock Compound to the threads of the oil pump idler gear bolt. Tighten the bolt to the following torque. ... 70 15 N m (50 11 lb ft) (8) Oil pump idler gear Distance between the rear of the bearing face and the rear of the gear face (C) ... 0.75 0.25 mm (0.030 0.010 inch)Diameter of new shaft (D) ... 28.644 0.013 mm (1.1277 0.0005 inch) (9) Plate Type 3
Illustration 3 g00597613 (1) Camshaft idler gear Distance between the front of the bearing face and the front of the gear face (B) ... 0.40 0.25 mm (0.016 0.010 inch)Diameter of new shaft (A) ... 80.00 0.013 mm (3.1496 0.0005 inch) (2) Camshaft gear (3) Tighten the bolts of the camshaft idler gear to the following torque. ... 70 15 N m (50 11 lb ft) (4) Align the timing marks on the camshaft idler gear (1) with the holes on the camshaft and the crankshaft gears (2) and (5). (5) Crankshaft gear (6) Oil pump drive gear (7) Apply 9S-3263 Thread Lock Compound to the threads of the oil pump idler gear bolt. Tighten the bolt to the following torque. ... 70 15 N m (50 11 lb ft) (8) Oil pump idler gear Distance between the rear of the bearing face and the rear of the gear face (C) ... 0.75 0.25 mm (0.030 0.010 inch)Diameter of new shaft (D) ... 28.644 0.013 mm (1.1277 0.0005 inch)Type 4
Illustration 4 g00597656 (1) Camshaft idler gear Distance between the front of the bearing face and the front of the gear face (B) ... 0.40 0.25 mm (0.016 0.010 inch)Diameter of new shaft (A) ... 80.00 0.013 mm (3.1496 0.0005 inch) (2) Camshaft gear (3) Tighten the bolts of the camshaft idler gear to the following torque. ... 70 15 N m (50 11 lb ft) (4) Align the timing marks on the camshaft idler gear (1) with the holes on the camshaft and the crankshaft gears (2) and (5). (5) Crankshaft gear (6) Oil pump drive gear (7) Apply 9S-3263 Thread Lock Compound to the threads of the oil pump idler gear bolt. Tighten the bolt to the following torque. ... 70 15 N m (50 11 lb ft) (8) Oil pump idler gear Distance between the rear of the bearing face and the rear of the gear face (C) ... 0.75 0.25 mm (0.030 0.010 inch)Diameter of new shaft (D) ... 28.644 0.013 mm (1.1277 0.0005 inch)