861316 Volvo.Penta Injection pump

Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2 Start By:
Evacuate the refrigerant system. Refer to Service Manual, SENR5664, "Refrigerant System - Evacuate".
Personal injury can result from contact with refrigerant.This system is under pressure at all times, engine running or not. Heat should never be applied to a charged system. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use caution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Before any checks of the air conditioning and heating system are made, move the machine to a smooth horizontal surface. Lower all implements to the ground. Make sure the transmission is in neutral or park and that the parking brake is engaged. Keep all other personnel either away from the machine or where they can be seen.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00815424
Disconnect connector (2).
Cut tie straps (1) and move wire harness (3) aside.
Disconnect hose assemblies (4) and (5).
Illustration 2 g00815566
Attach Tooling (A) and a suitable lifting device to refrigerant condenser (6).
Remove bolts (7) and washers.
Remove refrigerant condenser (6). The weight of the refrigerant condenser is 23 kg (50 lb). Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
Personal injury can result from contact with refrigerant.This system is under pressure at all times, engine running or not. Heat should never be applied to a charged system. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use caution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Before any checks of the air conditioning and heating system are made, move the machine to a smooth horizontal surface. Lower all implements to the ground. Make sure the transmission is in neutral or park and that the parking brake is engaged. Keep all other personnel either away from the machine or where they can be seen.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.
Illustration 3 g00815566
Install refrigerant condenser (6) with Tooling (A) and a suitable lifting device. The weight of the refrigerant condenser is 23 kg (50 lb).
Install washers and bolts (7).
Illustration 4 g00815424
Connect hose assemblies (5) and (4).
Position wire harness (3) and install wire harness (3) with tie straps (1).
Connect connector (2). End By:
Charge the refrigerant system. Refer to Service Manual, SENR5664, "Refrigerant System - Charge".