866208 Volvo.Penta Injection pump

Problem
The 6W7992 Actuator Cylinder of the Automatic Engine Speed Control may leak on certain 215D, 219D, 225B, 225D, 229D, 231D, 235C, and 245B Excavators. The oil leaks into the operator compartment.
Affected Product
Model & Identification Number
215D (9TF109, 9TF110, 9TF138-142, 9TF144-148, 9TF152-155, 9TF162-172, 9TF181-183, 9TF188-204, 9TF210-226,9TF238, 9TF239, 9TF243, 9TF256, 9TF258, 9TF260, 9TF262, 9TF263, 9TF265, 9TF267,9TF269, 9TF271, 9TF273, 9TF275, 9TF277-279, 9TF282, 9TF286, 9TF290, 9TF291, 9TF293-304, 9TF307-309, 9TF312, 9TF314, 9TF316, 9TF319, 9TF321, 9TF323, 9TF327, 9TF329, 9TF331-334, 9TF337-339, 9TF341, 9TF343, 9TF347-392, 9TF400-414, 9TF418-420, 9TF423, 9TF425, 9TF427-431, 9TF433-435, 9TF439, 9TF441-444, 9TF446, 9TF448-450, 9TF467-470, 9TF473-476, 9TF481, 9TF488-490, 9TF494-509, 9TF524, 9TF535-550, 9TF563, 9TF566, 9TF581-588, 9TF597-600, 9TF609, 9TF620, 9TF621, 9TF623, 9TF624, 9TF626-637, 9TF642-645, 9TF648, 9TF649, 9TF652-654, 9TF666, 9TF667, 9TF677-680, 9TF693, 9TF705-709, 9TF717, 9TF721, 9TF722, 9TF725-732, 9TF735, 9TF736, 9TF739, 9TF740, 9TF743, 9TF744, 9TF747, 9TF748, 9TF751, 9TF752, 9TF755, 9TF763-767, 9TF771, 9TF785-796, 9TF816, 9TF818, 9TF821, 9TF823-827, 9TF831-834, 9TF840-843, 9TF847, 9TF865, 9TF868, 9TF869, 9TF872, 9TF876, 9TF877, 9TF882-884, 9TF899-902, 9TF905, 9TF906, 9TF909-912, 9TF918-921, 9TF927-930, 9TF933-937, 9TF947, 9TF948, 9TF951-959, 9TF963-968, 9TF971-984, 9TF990-994, 9TF996-1005, 9TF1011-1021, 9TF1026-1028, 9TF1034-1036, 9TF1046, 9TF1060-1072, 9TF1085, 9TF1086, 9TF1091, 9TF1103, 9TF1109, 9TF1111, 9TF1112, 9TF1115, 9TF1116, 9TF1118-1123, 9TF1134, 9TF1144-1165, 9TF1169-1171, 9TF1173-1180, 9TF1186-1189, 9TF1191-1195, 9TF1201, 9TF1204-1206, 9TF1210, 9TF1211, 9TF1215-1217, 9TF1220, 9TF1222-1224, 9TF1227, 9TF1228, 9TF1233, 9TF1241, 9TF1243, 9TF1245-1249, 9TF1251, 9TF1252, 9TF1257-1260, 9TF1276-1287, 9TF1289-1292, 9TF1297-1304, 9TF1306, 9TF1308, 9TF1314, 9TF1320-1322, 9TF1326, 9TF1327, 9TF1329-1337, 9TF1339-1341, 9TF1346, 9TF1350, 9TF1351, 9TF1356-1359, 9TF1368-1373, 9TF1376, 9TF1386-1390, 9TF1393, 9TF1394, 9TF1397, 9TF1398, 9TF1401-1414, 9TF1419-1437, 9TF1451-1457, 9TF1463, 9TF1465-1476, 9TF1483-1495, 9TF1531-1534, 9TF1540, 9TF1541, 9TF1560-1569, 9TF1575, 9TF1585, 9TF1639-1641, 9TF1645, 9TF1661, 9TF1662, 9TF1664-1682, 9TF1691, 9TF1697, 9TF1698, 9TF1736, 9TF1751, 9TF1752, 9TF1754-1756)
219D (5XG48-55, 5XG60-65, 5XG68, 5XG69, 5XG72-81, 5XG83-88, 5XG91, 5XG93, 5XG94, 5XG96, 5XG97, 5XG99-102, 5XG104, 5XG106-108, 5XG110-114, 5XG116-120, 5XG122-140, 5XG143-149, 5XG157-181, 5XG183, 5XG187-195, 5XG197, 5XG200-203, 5XG211-225, 5XG228, 5XG229, 5XG231, 5XG232, 5XG234, 5XG236, 5XG237, 5XG242-245, 5XG247-258, 5XG263-278, 5XG280, 5XG282, 5XG285-288, 5XG290, 5XG293-296, 5XG298-301, 5XG303, 5XG306, 5XG308, 5XG313-315, 5XG319-330, 5XG332-335, 5XG337-339, 5XG341-345, 5XG352-356, 5XG 359-376, 5XG378, 5XG380-383, 5XG387-389, 5XG391-393, 5XG397, 5XG398, 5XG403-414, 5XG416-419, 5XG428-431, 5XG433-439, 5XG441-444, 5XG446-449, 5XG451-460, 5XG464-468, 5XG470, 5XG471, 5XG473, 5XG474, 5XG477-479, 5XG482-489, 5XG492-496, 5XG499, 5XG501-511, 5XG514-519, 5XG527-533, 5XG535, 5XG536, 5XG539, 5XG540, 5XG542-545, 5XG547, 5XG551-555, 5XG558-560, 5XG562, 5XG564-567, 5XG572-582, 5XG584-591, 5XG593-616, 5XG621-629, 5XG631-641, 5XG643-646, 5XG651, 5XG653-655, 5XG659-666, 5XG670, 5XG673-675, 5XG678-683, 5XG690-693, 5XG705, 5XG706, 5XG708-714, 5XG729, 5XG739-742, 5XG761, 5XG779, 5XG780, 5XG782-786, 5XG790, 5XG791)
225D (6RG63-68, 6RG71, 6RG76, 6RG78, 6RG80, 6RG82, 6RG83, 6RG86-89, 6RG92, 6RG94, 6RG95, 6RG97-100, 6RG102-105, 6RG107-110, 6RG112-114, 6RG116-122, 6RG124, 6RG125, 6RG133, 6RG136, 6RG138, 6RG140, 6RG145, 6RG147, 6RG152, 6RG164, 6RG165, 6RG168, 6RG169, 6RG172, 6RG173, 6RG177, 6RG180, 6RG182, 6RG183, 6RG186, 6RG189, 6RG197-199, 6RG203, 6RG205-213, 6RG215, 6RG216, 6RG223, 6RG226-230, 6RG243-245, 6RG247-250, 6RG252, 6RG256, 6RG261, 6RG263, 6RG267, 6RG272, 6RG277, 6RG283, 6RG286, 6RG288, 6RG289, 6RG294-304, 6RG306, 6RG308, 6RG317-332, 6RG338, 6RG344, 6RG347, 6RG356, 6RG357, 6RG367, 6RG368, 6RG376, 6RG378, 6RG381, 6RG382, 6RG384, 6RG385, 6RG387, 6RG390, 6RG392, 6RG406-421, 6RG427-433, 6RG437-440, 6RG445, 6RG451, 6RG455, 6RG456, 6RG458-460, 6RG462, 6RG476-479, 6RG483, 6RG491-495, 6RG500, 6RG510-516, 6RG521-523, 6RG535, 6RG538-541, 6RG555-560, 6RG565, 6RG566, 6RG568, 6RG569, 6RG571-578, 6RG591, 6RG597, 6RG599-601, 6RG603, 6RG604, 6RG606, 6RG607, 6RG613, 6RG614, 6RG622-636, 6RG638, 6RG639, 6RG643-648, 6RG655, 6RG661-667, 6RG685-688, 6RG690-701, 6RG706, 6RG707, 6RG726, 6RG732, 6RG733, 6RG737, 6RG741, 6RG750, 6RG751, 6RG753-756, 6RG759-766, 6RG770, 6RG771, 6RG773-775, 6RG792, 6RG799, 6RG805, 6RG809; 2SJ1-256)
229D (2LJ39, 2LJ41, 2LJ44, 2LJ45, 2LJ48-53, 2LJ56-58, 2LJ60-69, 2LJ71, 2LJ72, 2LJ74-76, 2LJ78, 2LJ80, 2LJ81, 2LJ83, 2LJ84, 2LJ86, 2LJ87, 2LJ90-94, 2LJ98, 2LJ99, 2LJ106-114, 2LJ116, 2LJ118, 2LJ119, 2LJ124-130, 2LJ133, 2LJ151-157, 2LJ159-164, 2LJ166-177, 2LJ180, 2LJ182, 2LJ183, 2LJ186, 2LJ188-190, 2LJ192, 2LJ196, 2LJ198, 2LJ200, 2LJ202, 2LJ203, 2LJ205, 2LJ206, 2LJ211-214, 2LJ217-225, 2LJ233, 2LJ237, 2LJ239, 2LJ240, 2LJ244-246, 2LJ249-258, 2LJ260, 2LJ263-271, 2LJ273, 2LJ279-287, 2LJ295-297, 2LJ299-308, 2LJ312, 2LJ314-318, 2LJ321-326, 2LJ334-336, 2LJ340-345, 2LJ350, 2LJ353-359, 2LJ361-368, 2LJ371, 2LJ374-376, 2LJ378-380, 2LJ383, 2LJ385-387, 2LJ390, 2LJ391, 2LJ393)
231D (1NK36-94)
235C (5AF79-940; 2PG79, 2PG91, 2PG95, 2PG117, 2PG138, 2PG148, 2PG150, 2PG152, 2PG154, 2PG157, 2PG174, 2PG181, 2PG184, 2PG185, 2PG192-194, 2PG197, 2PG202, 2PG209-214, 2PG218, 2PG221, 2PG232-234, 2PG243, 2PG247, 2PG248, 2PG250, 2PG252-257, 2PG259, 2PG261, 2PG265, 2PG268, 2PG271, 2PG277, 2PG285-288, 2PG290-292, 2PG296-298, 2PG309, 2PG320, 2PG336-339, 2PG341, 2PG356, 2PG358, 2PG360, 2PG375, 2PG378, 2PG380, 2PG383, 2PG384, 2PG386, 2PG388-390, 2PG413-415, 2PG417, 2PG425, 2PG426, 2PG429, 2PG431, 2PG432, 2PG434, 2PG435, 2PG437, 2PG438, 2PG440, 2PG472-476, 2PG479, 2PG489, 2PG493-508, 2PG511, 2PG512, 2PG521-529, 2PG536, 2PG538-541, 2PG543, 2PG544, 2PG549, 2PG550, 2PG558-560, 2PG563-566, 2PG572-577, 2PG593-596, 2PG598-602, 2PG604-606, 2PG614, 2PG616, 2PG618-624, 2PG628, 2PG629, 2PG631, 2PG636, 2PG640, 2PG641, 2PG646-649, 2PG655, 2PG659-663, 2PG665, 2PG666, 2PG674-681, 2PG687, 2PG689, 2PG695, 2PG696, 2PG721; 3WG24-203; 4DG25, 4DG27, 4DG30, 4DG32, 4DG43, 4DG58, 4DG61, 4DG67, 4DG72, 4DG75, 4DG77, 4DG105, 4DG107, 4DG113-115, 4DG128-132, 4DG137, 4DG143-145, 4DG154, 4DG164, 4DG165, 4DG167-173, 4DG175, 4DG176, 4DG178, 4DG180, 4DG201, 4DG203-205, 4DG207, 4DG209-211, 4DG218, 4DG227, 4DG230-235, 4DG240, 4DG249, 4DG255, 4DG256, 4DG258, 4DG259, 4DG267-269, 4DG272, 4DG274, 4DG281, 4DG283-286, 4DG289, 4DG291, 4DG294-309, 4DG312, 4DG313, 4DG315-322, 4DG324-326, 4DG329-333, 4DG335-339, 4DG341-343, 4DG345, 4DG347, 4DG349, 4DG351-354, 4DG359-367, 4DG371, 4DG372, 4DG381, 4DG382, 4DG384-393, 4DG398-408, 4DG413-422, 4DG424, 4DG426-439, 4DG441-446, 4DG449, 4DG450, 4DG453-456, 4DG458-461, 4DG463, 4DG464, 4DG467, 4DG469, 4DG471-479, 4DG481-488, 4DG491, 4DG492, 4DG494, 4DG495, 4DG497-499, 4DG502, 4DG504, 4DG505, 4DG507, 4DG508, 4DG510-526, 4DG528, 4DG529, 4DG531-550, 4DG552-561, 4DG564-568, 4DG573-578, 4DG580-585, 4DG588, 4DG589, 4DG592, 4DG593, 4DG595, 4DG597, 4DG602, 4DG605, 4DG609, 4DG612-616, 4DG618-623, 4DG630-634, 4DG644-646, 4DG648, 4DG651)
245B (6MF18-320; 1SJ56, 1SJ85, 1SJ93, 1SJ115, 1SJ118, 1SJ124, 1SJ128, 1SJ129, 1SJ131, 1SJ133, 1SJ141, 1SJ144, 1SJ157, 1SJ167, 1SJ170, 1SJ177, 1SJ180-182, 1SJ187, 1SJ188, 1SJ192, 1SJ196-198, 1SJ206, 1SJ207, 1SJ211, 1SJ214-216, 1SJ221, 1SJ224-229, 1SJ232, 1SJ234, 1SJ236-238, 1SJ240, 1SJ241, 1SJ243-246, 1SJ249, 1SJ251, 1SJ253, 1SJ254, 1SJ256-259, 1SJ261, 1SJ264, 1SJ266, 1SJ268-271, 1SJ274, 1SJ278, 1SJ284, 1SJ287, 1SJ290, 1SJ292, 1SJ293, 1SJ295, 1SJ299, 1SJ301-305, 1SJ307-310, 1SJ314, 1SJ315, 1SJ317, 1SJ319, 1SJ320, 1SJ323, 1SJ326, 1SJ330, 1SJ335-341, 1SJ346, 1SJ351-355, 1SJ357, 1SJ361, 1SJ362, 1SJ367, 1SJ370, 1SJ372, 1SJ374-379, 1SJ384, 1SJ390, 1SJ391, 1SJ395-397, 1SJ399-404, 1SJ407, 1SJ411, 1SJ412, 1SJ414-418, 1SJ421-425, 1SJ427-431, 1SJ433, 1SJ435-437, 1SJ439, 1SJ441, 1SJ442, 1SJ444, 1SJ448-452, 1SJ454-456, 1SJ458, 1SJ460-463, 1SJ465, 1SJ467, 1SJ469, 1SJ470, 1SJ472, 1SJ474, 1SJ476, 1SJ478, 1SJ480-484, 1SJ486-490, 1SJ492, 1SJ494, 1SJ496, 1SJ498, 1SJ500, 1SJ502, 1SJ507, 1SJ510, 1SJ512, 1SJ514, 1SJ516, 1SJ519, 1SJ715-724, 1SJ726, 1SJ729, 1SJ732, 1SJ733, 1SJ736-739, 1SJ745, 1SJ746, 1SJ748, 1SJ751-756, 1SJ758, 1SJ763)
Parts Needed
4 - 4D2303 Washer2 - 9M1311 NutAction Required
Remove 9C9362 Control Knob and 3H1394 Set Screw from both 6W7910 Rods. Add two 4D2303 Washers and one 9M1311 Nut on both rods. Install knobs and set screw. (See illustration.)
Add Sealant to threads before assembly.
Service claim allowances
This is a 4-hour Job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.