468988 Inlet manifold Volvo.Penta
TAMD122A; TMD122A; TAMD122P-A, TD100CHC; TD100CRC; TD121CHC, TD121G-87; TWD1210V; TWD1211V, TID120FPP; TID120FG; TD120G, TMD121C; TAMD121C; TAMD121D, TWD1230ME
Inlet
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Volvo Penta entire parts catalog list:
- Induction and Exhaust Manifold » 468988
TD121G-87; TWD1210V; TWD1211V; TAD1230V; TWD1230VE; TWD1231VE
TID120FPP; TID120FG; TD120G; TD120GG PP; TD120GG
TMD121C; TAMD121C; TAMD121D; TAMD122C; TAMD122D
TWD1230ME
Information:
3. Remove brace (6).4. Loosen clamps (1) and slide hose (3) up on tube (2).4. Loosen clamp (5).5. Remove elbow (4) from the water pump and cylinder head. 6. Remove fan guard (7).7. Loosen clamps (10) and slide hose (11) down on the tube.8. Remove bolt (9) and the bolt 180° from the bolt that holds the water pump in place. Remove water pump (8).Install Water Pump
1. Be sure O-ring seal (1) is in place on the water pump. Put clean oil on the O-ring seal. Put the water pump in position on the engine and install the two bolts that hold it in place.2. Slide hose (4) up on the water pump and tightn the clamps. 3. Install fan guard (3).4. Put the gaskets in place and install elbow (2). 5. Tighten clamp (6).6. Slide hose (5) down on elbow (2) and tighten the clamps.7. Install brace (7).8. Fasten a hoist and install the hood over the engine.9. Fill the radiator with coolant to the correct level. See LUBRICATION AND MAINTENANCE GUIDE.Disassemble Water Pump
start by:a) remove water pump 1. Remove cover (1) from water pump (2). 2. Loosen bolt (3) .25 in. (6.35 mm). Hit the bolt with a soft hammer to remove impeller (4) from the shaft. 3. Remove spring and seal assembly (5) from the shaft (6). 4. Turn the housing over and remove bolt and washer (7). Remove bearing (8) and gear (9) as a unit. 5. Use tool (A) and a press to remove bearing (8) from gear (9). 6. Remove snap ring (10) with tool (B). 7. Remove bearing (11) and shaft (6) as a unit. 8. Use tool (A) and a press to remove bearing (11) from the shaft. 9. Remove the ceramic ring and seal (12) from the housing. 10. Remove the lip seal (13) from the housing with tool (C).Assemble Water Pump
1. Install lip seal in water pump housing with tooling (A). The lip of the seal must be toward the bearings. Put clean SAE 30 engine oil on the lip of the seal. 2. Use a press to install shaft (1) in bearing (2). 3. Install the shaft (1) and bearing in the housing (3). 4. Install snap ring (4) in housing with tool (B). 5. Heat the bearing (5) in oil to a maximum temperature of 275°F (135°C) and install on gear (6). 6. Put gear (6) and bearing in position on shaft and install bolt and washer.
Clean water only is permitted for use as a lubricant for assistance at installation. Do not damage or put hands on the wear surface of the carbon ring or the ceramic ring. Install the ceramic ring with the smoothest face of the ring toward the carbon seal assembly.
7. Put the ceramic ring (7) in position in the rubber seal. Use hand pressure and the tool (which is with the replacement ring) to install the ceramic ring. 8. Remove spring from seal assembly (8). Use hand pressure and the tool (which is with the replacement ring) to install the seal assembly. Push seal assembly on shaft until seal faces make light contact. 9. Install spring (9). Put impeller (10) in position and install the washer and bolt. Tighten the bolt to a torque of 28 1 lb.ft. (38 1 N m).10. Install gasket and cover on the housing.end by:a) install water pump
1. Be sure O-ring seal (1) is in place on the water pump. Put clean oil on the O-ring seal. Put the water pump in position on the engine and install the two bolts that hold it in place.2. Slide hose (4) up on the water pump and tightn the clamps. 3. Install fan guard (3).4. Put the gaskets in place and install elbow (2). 5. Tighten clamp (6).6. Slide hose (5) down on elbow (2) and tighten the clamps.7. Install brace (7).8. Fasten a hoist and install the hood over the engine.9. Fill the radiator with coolant to the correct level. See LUBRICATION AND MAINTENANCE GUIDE.Disassemble Water Pump
start by:a) remove water pump 1. Remove cover (1) from water pump (2). 2. Loosen bolt (3) .25 in. (6.35 mm). Hit the bolt with a soft hammer to remove impeller (4) from the shaft. 3. Remove spring and seal assembly (5) from the shaft (6). 4. Turn the housing over and remove bolt and washer (7). Remove bearing (8) and gear (9) as a unit. 5. Use tool (A) and a press to remove bearing (8) from gear (9). 6. Remove snap ring (10) with tool (B). 7. Remove bearing (11) and shaft (6) as a unit. 8. Use tool (A) and a press to remove bearing (11) from the shaft. 9. Remove the ceramic ring and seal (12) from the housing. 10. Remove the lip seal (13) from the housing with tool (C).Assemble Water Pump
1. Install lip seal in water pump housing with tooling (A). The lip of the seal must be toward the bearings. Put clean SAE 30 engine oil on the lip of the seal. 2. Use a press to install shaft (1) in bearing (2). 3. Install the shaft (1) and bearing in the housing (3). 4. Install snap ring (4) in housing with tool (B). 5. Heat the bearing (5) in oil to a maximum temperature of 275°F (135°C) and install on gear (6). 6. Put gear (6) and bearing in position on shaft and install bolt and washer.
Clean water only is permitted for use as a lubricant for assistance at installation. Do not damage or put hands on the wear surface of the carbon ring or the ceramic ring. Install the ceramic ring with the smoothest face of the ring toward the carbon seal assembly.
7. Put the ceramic ring (7) in position in the rubber seal. Use hand pressure and the tool (which is with the replacement ring) to install the ceramic ring. 8. Remove spring from seal assembly (8). Use hand pressure and the tool (which is with the replacement ring) to install the seal assembly. Push seal assembly on shaft until seal faces make light contact. 9. Install spring (9). Put impeller (10) in position and install the washer and bolt. Tighten the bolt to a torque of 28 1 lb.ft. (38 1 N m).10. Install gasket and cover on the housing.end by:a) install water pump
Parts inlet Volvo Penta:
1545290
1545290 Inlet valve
D100A; D100AK; D100B, D100BHC; D100BRC; TD100AHC, MD100A; TMD100A; TMD100AK, TD100CHC; TD100CRC; TD121CHC, TD100G-87; TD1030ME; TWD1030ME, TD100G; TD100G-85; TD100G-87
837560
837560 Inlet manifold
D100A; D100AK; D100B, D100BHC; D100BRC; TD100AHC, MD100A; TMD100A; TMD100AK, TD100CHC; TD100CRC; TD121CHC, TMD100C, TMD102A; TAMD102A; TAMD102D
468302
468302 Inlet valve
D120A; D120AK; TD120A, MD120A; MD120AK; TMD120A, TAD1230G; TD1210G; TWD1210G, TAD1230P; TD121GP-87; TWD1210P, TAMD122A; TMD122A; TAMD122P-A, TD100CHC; TD100CRC; TD121CHC, TD120AHC; TD120ARC; TAD120AHC, TD120C, TD120HP-86; TD121; TD121G, TD120HPP; TID
4910655
4910655 Inlet pipe
D100A; D100AK; D100B, D120A; D120AK; TD120A, D70B; D70B PP; D70B K, TAMD103A, TAMD122A; TMD122A; TAMD122P-A, TD100G; TD100G-85; TD100G-87, TID120FPP; TID120FG; TD120G, TMD100C, TMD102A; TAMD102A; TAMD102D, TMD121C; TAMD121C; TAMD121D
863260
863260 Inlet manifold
TAMD122A; TMD122A; TAMD122P-A, TD100CHC; TD100CRC; TD121CHC, TMD121C; TAMD121C; TAMD121D
8193866
8193866 Inlet pipe
TAD1230G; TD1210G; TWD1210G, TAD1230P; TD121GP-87; TWD1210P, TAMD122A; TMD122A; TAMD122P-A, TD121G-87; TWD1210V; TWD1211V, TWD1230ME
11032229
11032229 Inlet pipe
TAD1030G; TD1010G; TWD1010G, TAD1230G; TD1210G; TWD1210G, TAD1230P; TD121GP-87; TWD1210P, TAD1630P; TWD1630P; TWD1630PP, TAD1630V; TWD1630V, TD100G-87; TD1030VE; TAD1030V, TD121G-87; TWD1210V; TWD1211V, TD164KAE, TID162AG; TID162AGP; TID162AP, TWD162
1698681
1698681 Inlet valve
TAD1030P, TAD1230P; TD121GP-87; TWD1210P, TD100G-87; TD1030ME; TWD1030ME, TD100G-87; TD1030VE; TAD1030V, TD121G-87; TWD1210V; TWD1211V, TD164KAE, TD610M; TD630ME; TWD630ME, TD61A; TD61AW; TD61ACE, TD71A; TID71A; TWD710V, TWD1230ME, TWD610P; TWD610PB;