3825440 Volvo.Penta Leak-off pipe

Illustration 1 g00497480
(1) SetscrewNote: The setscrew provides adjustment for the fuel ratio control. (2) Nut Tighten the nut to the following torque. ... 1.70 0.25 N m (15.046 2.213 lb in) (3) Lever for the manual shutoff (4) SetscrewNote: The setscrew provides adjustment for dimension (6) . (5) Nut Tighten the nut to the following torque. ... 1.70 0.25 N m (15.046 2.213 lb in) (6) Dimension at shutoff The distance from the end of lever assembly (2) to the face of the rear governor housing ... 28.8 0.5 mm (1.13 .02 inch)Note: In order to measure dimension (6), the shutoff lever (3) should be placed in the maximum shutoff position.Note: Make sure that setscrew (4) is adjusted to dimension (6) when the governor is assembled. (7) SetscrewNote: The setscrew is used for the adjustment of dimension (6) on engines that use a shutoff detent. (8) Nut Tighten the nut to the following torque. ... 1.70 0.25 N m (15.046 2.213 lb in) (9) 2W-2216 Link Spring Test force ... 13.34 0.66 N (2.999 .148 lb) Length under test force ... 26.23 mm (1.033 inch) Free length after test ... 58.77 mm (2.314 inch) Outside diameter ... 11.32 mm (.446 inch) Color code ... no color code (10) Screws Tighten the screws to the following torque. ... 3.4 0.5 N m (30.09 4.43 lb in) (11) 3K-5733 Spring Test force ... 61 5 N (13.7 1.1 lb) Length under test force ... 19.3 mm (.76 inch) Free length after test ... 31.0 2.0 mm (1.22 .08 inch) Outside diameter ... 14.35 mm (.565 inch) Color code ... no color code (12) Guide (13) 4N-6410 Dashpot Spring Test force ... 4.45 0.36 N (1.000 .081 lb) Length under test force ... 26.16 mm (1.030 inch) Free length after test ... 31.24 mm (1.230 inch) Outside diameter ... 14.83 mm (.584 inch) Color code ... one pink stripe (14) The distance from the end of guide (12) to the surface of the housing gasket is the following dimension. ... 11.80 0.25 mm (.465 .01 inch) (15) 8L-9790 Governor Spring Test force ... 59.8 1.2 N (13.45 .27 lb) Length under test force ... 26.9 mm (1.06 inch) Free length after test ... 59.42 1.02 mm (2.340 .040 inch) Outside diameter ... 34.98 0.38 mm (1.377 .015 inch) Color code ... one pink end (15) 9L-6445 Governor Spring Test force ... 43.95 1.33 N (9.880 .299 lb) Length under test force ... 29.2 mm (1.15 inch) Free length after test ... 56.90 0.76 mm (2.240 .030 inch) Outside diameter ... 34.88 0.38 mm (1.373 .015 inch) Color code ... one blue stripe and one yellow stripe (15) 2N-2878 Governor Spring Test force ... 46.7 0.4 N (10.50 .10 lb) Length under test force ... 28.2 mm (1.11 inch) Free length after test ... 59.44 1.02 mm (2.340 .040 inch) Outside diameter ... 33.99 0.38 mm (1.338 .015 inch) Color code ... one brown end (15) 8N-9594 Governor Spring Test force ... 53.7 0.9 N (12.07 .20 lb) Length under test force ... 27.2 mm (1.07 inch) Free length after test ... 59.5 1.0 mm (2.34 .04 inch) Outside diameter ... 34.87 0.38 mm (1.373 .015 inch) Color code ... two light blue stripes (16) Insulated terminal Tighten the insulated terminal in the governor housing to the following torque. ... 3.4 0.5 N m (30.09 4.43 lb in) (17) SetscrewNote: The setscrew provides adjustment for the torque rise setting. (18) SetscrewNote: The setscrew provides adjustment for the fuel setting. (19) Nut Tighten the nut on setscrews (17) and (18) to the following torque. ... 1.70 0.25 N m (15.046 2.213 lb in) (20) 1W-4243 Bumper Spring Test force ... 0.194 N (.0436 lb) Length under test force ... 26.3 mm (1.04 inch) Free length after test ... 32.0 mm (1.26 inch) Outside diameter ... 8.3 mm (.33 inch) Color code ... one yellow stripe
Illustration 2 g00501611
(21) 7W-8405 Contact Thickness ... 0.457 0.038 mm (.0180 .0015 inch) (22) Spacer
Table 1
Spacer for the Torque Control Group    
Name     Pt. No.     Thickness    
Spacer     2P-2685    
0.64 0.13 mm (.025 .005 inch)    
Spacer     7N-1796    
1.55 0.05 mm (.061 .002 inch)     (23) Spring
Table 2
Spring for the Torque Control Group    
Name     Pt. No.     Thickness    
Spring     8N-7517    
0.813 0.025 mm (.0320 .0010 inch)    
Spring     8N-7518    
0.711 0.025 mm (.0280 .0010 inch)    
Spring     8N-7519    
0.635 0.025 mm (.0250 .0010 inch)    
Spring     8N-7520    
0.559 0.025 mm (.0220 .0010 inch)    
Spring     122-4191    
0.254 0.025 mm (.0100 .0010 inch)    
Illustration 3 g00497491
(24) Lever Shutoff lever (24) should be installed so that angle (A) and angle (B) have the following angle with the vertical centerline. ... 30 degreesElectric Shutoff
Illustration 4 g00501869
(1) SetscrewNote: The setscrew provides adjustment for the fuel ratio control. (2) Nut Tighten the nut to the following torque. ... 1.70 0.25 N m (15.046 2.213 lb in) (3) Dimension at shutoff The distance from the end of the lever assembly to the face of the rear governor housing ... 28.8 0.5 mm (1.13 .02 inch)Note: