835040 Volvo.Penta Locating pin

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     1U-7505     Hydraulic Jack     1    
B     138-7575     Link Bracket     2    Start By:
Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
Release the hydraulic system pressure. Refer to Disassembly and Assembly, "System Pressure - Release".Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.Note: Put identification marks on all hoses, on all hose assemblies, on all harness assemblies, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.Remove the fill cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the proper draining procedure.
Illustration 1 g01308886
Position Tooling (A) under guard (1). The weight of guard (1) is approximately 65 kg (140 lb).
Remove bolts (2). Lower Tooling (A) in order to remove guard (1) from the machine.
Illustration 2 g01308897
Disconnect cable assembly (3) and cut cable straps (4) .
Illustration 3 g01308907
Loosen the clamps around tube assembly (5) in order to remove tube assembly (5) .
Remove clip (6) .
Disconnect cable assembly (7) and disconnect harness assembly (8) .
Illustration 4 g01308937
Loosen the hose clamps around elbow (9) in order to remove elbow (9) .
Disconnect hose assemblies (10) .
Illustration 5 g01308939
Remove pin (11) .
Repeat Step 10 for the opposite side of the machine.
Illustration 6 g01308954
Remove bolts (12) in order to remove support assembly (13) .
Repeat Step 12 for the opposite side of the machine.
Loosen the clamps around tube assembly (14) in order to remove tube assembly (14) .
Illustration 7 g01309163
Loosen the clamps around tube assembly (15) in orde