3801456 Longblock engine Volvo.Penta
4.3GL-P, 4.3GXi-225-R; 4.3Gi-200-R, 4.3GXi-P; 4.3GXi-Q, 4.3GXiE-225-R, 4.3GXiE-P; 4.3GXiE-Q, V6-200-A; V6-225-A, V6-225-E-A
Longblock
Price: query
Rating:
Number on catalog scheme: 1
Compatible models:
Volvo Penta entire parts catalog list:
Information:
Introduction
This Special Instruction provides the procedure in order to repower the front engine of a 970F Wheel Loader. The replacement engine for the machine will be a Tier I level 3306B Engine. The 970F Wheel Loader was originally equipped with a 3306 Engine. This Special Instruction will provide the information in order to install the Tier I level replacement engine.
Table 1
Engine Arrangement
Original Engine Replacement Engine
6I-2027 118-9720
106-5531 This Special Instruction does not include procedures that can be found in your existing manuals. Refer to the original Service Manual, Parts Manual, and Operation and Maintenance Manual for more information.When you have completed this procedure, prepare the machine for service. Refer to the Operation and Maintenance Manual.Note: Do not perform any procedure in this Special Instruction until the information has been read and understood.ReferenceService Manual, Parts Manual, Operation and Maintenance Manual.Note: This instruction contains some procedures that come from dealer feedback. If errors are found please submit feedback in SIS Web or contact the Emissions Retrofit Group.Safety
Personal injury or death can result from sudden machine movement.Sudden movement of the machine can cause injury to persons on or near the machine.To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.
Do not attempt to assemble this machine until you read and you understand the assembly instructions.Improper assembly procedures could result in injury or death.
Personal injury or death can result from improper lifting or blocking.When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Welding on Electronically Controlled Engines
Proper welding procedures are necessary in order to avoid damage to electronic controls. Perform welding on the engine according to the following procedure.
Set the engine control to the "STOP" mode.
Turn OFF the fuel supply to the engine.
Disconnect the negative terminal from the battery.
Disconnect the engine's electronic components from the wiring harnesses: ECM, throttle actuator, actuator for the turbocharger compressor's bypass, fuel metering valve and sensors.
Protect the wiring harnesses from welding debris and/or from welding spatter.
Do NOT use electrical components (ECM or ECM sensors) or electronic component grounding points for grounding the welder.
Connect the welder's ground cable directly to the engine component that will be welded. Place the clamp as close as possible to the weld in order to reduce the possibility of welding current damage to the engine bearings, to the electrical components, and to other engine components.
Use standard welding procedures to weld the materials together.Required Parts
Note: The required parts are subject to some change. Refer to TMI for the most recent required parts list.Fabricated parts will be required in order to complete the engine installation.Procedure for Installing the Engine
Preparation of the Machine and Engine
Remove the original engine. Clean any dirt or grease from the engine.
Remove the 8N-5094 Support from the original engine and install the support on the replacement engine.
Illustration 1 g01195759
Remove the oil filler tube and the engine oil level gauge from the original engine and install the tube and the gauge on the replacement engine.
Illustration 2 g01195790
Remove the transmission oil cooler from the original engine and install the cooler on the replacement engine.
Remove the 5S-9948 Crankshaft Pulley from the original engine and install the pulley on the replacement engine.Installation of the Engine
Install the replacement engine in the original location.
Illustration 3
This Special Instruction provides the procedure in order to repower the front engine of a 970F Wheel Loader. The replacement engine for the machine will be a Tier I level 3306B Engine. The 970F Wheel Loader was originally equipped with a 3306 Engine. This Special Instruction will provide the information in order to install the Tier I level replacement engine.
Table 1
Engine Arrangement
Original Engine Replacement Engine
6I-2027 118-9720
106-5531 This Special Instruction does not include procedures that can be found in your existing manuals. Refer to the original Service Manual, Parts Manual, and Operation and Maintenance Manual for more information.When you have completed this procedure, prepare the machine for service. Refer to the Operation and Maintenance Manual.Note: Do not perform any procedure in this Special Instruction until the information has been read and understood.ReferenceService Manual, Parts Manual, Operation and Maintenance Manual.Note: This instruction contains some procedures that come from dealer feedback. If errors are found please submit feedback in SIS Web or contact the Emissions Retrofit Group.Safety
Personal injury or death can result from sudden machine movement.Sudden movement of the machine can cause injury to persons on or near the machine.To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.
Do not attempt to assemble this machine until you read and you understand the assembly instructions.Improper assembly procedures could result in injury or death.
Personal injury or death can result from improper lifting or blocking.When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Welding on Electronically Controlled Engines
Proper welding procedures are necessary in order to avoid damage to electronic controls. Perform welding on the engine according to the following procedure.
Set the engine control to the "STOP" mode.
Turn OFF the fuel supply to the engine.
Disconnect the negative terminal from the battery.
Disconnect the engine's electronic components from the wiring harnesses: ECM, throttle actuator, actuator for the turbocharger compressor's bypass, fuel metering valve and sensors.
Protect the wiring harnesses from welding debris and/or from welding spatter.
Do NOT use electrical components (ECM or ECM sensors) or electronic component grounding points for grounding the welder.
Connect the welder's ground cable directly to the engine component that will be welded. Place the clamp as close as possible to the weld in order to reduce the possibility of welding current damage to the engine bearings, to the electrical components, and to other engine components.
Use standard welding procedures to weld the materials together.Required Parts
Note: The required parts are subject to some change. Refer to TMI for the most recent required parts list.Fabricated parts will be required in order to complete the engine installation.Procedure for Installing the Engine
Preparation of the Machine and Engine
Remove the original engine. Clean any dirt or grease from the engine.
Remove the 8N-5094 Support from the original engine and install the support on the replacement engine.
Illustration 1 g01195759
Remove the oil filler tube and the engine oil level gauge from the original engine and install the tube and the gauge on the replacement engine.
Illustration 2 g01195790
Remove the transmission oil cooler from the original engine and install the cooler on the replacement engine.
Remove the 5S-9948 Crankshaft Pulley from the original engine and install the pulley on the replacement engine.Installation of the Engine
Install the replacement engine in the original location.
Illustration 3