7745660_012 Volvo.Penta lubricating system

Illustration 1 g02349931
Table 1
SPECIFICATIONS FOR 345-8966 Exhaust Lines    
Callout     Part Number     Part Name     Specification Description    
1     337-7325     Band Clamp     Do not use power tools to torque the clamp.
Torque to.........................55 8 N m (41 6 lb ft)    
2
5     346-0334     Band Clamp     Do not use power tools to torque the clamp.
Torque to.........................
35 2 N m (26 1 lb ft)    
-     -     -     Refer to Disassembly and Assembly, "Exhaust Elbow - Remove and Install" for complete assembly procedures.    Removal Procedure
If reusing the exhaust elbow, refer to Special Instruction, REHS5014, "Reuse Guideline for the Lines Group - Flexpipe on Tier 4 Engines".
Illustration 2 g02349907
Loosen clamp assemblies (1) , (2) , and (5) .Note: Mark the orientation of clamp assembly (1) prior to removal.
Slide elbow (3) into bellows (4) in order to gain clearance. Remove the bellows assembly.Installation Procedure
Note: If the exhaust elbow is going to be reused, refer to Special Instruction, REHS5014, "Reuse Guideline for the Flexible Exhaust Pipe Group on Tier 4 Engines" for the correct installation procedure.
Illustration 3 g02349913
Illustration 4 g02349910
Alignment wrap (A) is not shown for photographic purposes.
Alignment Wrap (A) will be included with the new bellows assembly. The Tooling will be pre-installed on the bellows.
The Tooling should not be removed until Step 12. Bellows (4) should never be flexed during installation.
Place Mark (B) onto elbow (3) . Mark (B) should be a distance of Dimension (X) from the end of elbow (3) . Dimension (X) is 40 mm (1.6 inch).
Insert elbow (3) into the bellows. The elbow should be inserted as far as possible without using force. The insertion will minimize the overall length of the bellows assembly and will help with installation.
Illustration 5 g02349907
Alignment wrap (A) is not shown for photographic purposes.
Illustration 6 g02349909
Cutaway view of the ball clamp assembly.
Illustration 7 g02349911
Cutaway view of the ball clamp assembly.
Prior to installation, position both ball clamp assemblies (2) and (5) onto the bellows assembly.
Position the bellows assembly between the Clean Emissions Module and the turbocharger adapter. Adjust the length of elbow (3) in the slip joint at clamp assembly (4) in order to position the bellows assembly.
Verify that the cup of the Ball Joint (E) does not touch the radius of the Ball (D) . Position ball clamp (2) and hand tighten ball clamp (2) . Measure the distance between Point (F) and Point (G) . Measure the distance between Point (H) and Point (J) . The two measurements should be equal. Repeat the measurements every 90° around ball clamp (2) . If necessary, adjust ball clamp (2) .
Repeat Step 7 for ball clamp (5) which is located near the turbocharger.
Verify that Mark (B) is not visible at the slip joint that is positioned near clamp assembly (4) .Note: Do not use power tools in order to torque clamp assemblies (1) , (2) , and (5) .
Torque ball clamp (2) to a torque of 35 2 N m (26 1 lb ft).
Torque ball clamp (5) to a torque of 35 2 N m (26 1 lb ft).
Remove Tooling (A) from bellows (5) .
Torque clamp assembly (1) to a torque of 55 8 N m (41 6 lb ft).