1190643 Volvo.Penta Oil pipe

Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8221 Lifting Sling 2
B 8T-3052 Degree Wheel 1
C 8T-5096 Dial Indicator Gp 1 Start By:
Remove the engine oil pump.
Remove the front housing.
Remove the crankshaft rear seal.
If necessary, remove the cylinder head.
If necessary, remove the pistons and connecting rods.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
The engine should be mounted on a suitable stand and placed in the inverted position.
If the cylinder head, the pistons and the connecting rods have not been removed already, remove the connecting rod bearings. Refer to Disassembly and Assembly, "Connecting Rod Bearings - Remove" for the correct procedure.
Ensure that the main bearing caps are marked for the location and orientation.
Illustration 1 g02204377
Remove bolts (3). Remove tube assembly (2) and gaskets (1) (not shown).
Illustration 2 g02212653
Illustration 3 g02212654
Remove bolts (4) and main bearing caps (5) from the cylinder block.
Remove lower main bearing shells (6) from main bearing caps (5). Keep the lower main bearing shells with the respective main bearing caps. Note: The lower main bearing shells are plain bearings that have no oil holes.
Illustration 4 g02212693
For number six main bearing, remove two thrust washers (7) from the cylinder block. In order to remove thrust washers (7), rotate the crankshaft in the correct direction. If necessary, push the crankshaft toward the front of the engine while you rotate the crankshaft, in order to aid removal. If necessary, push the crankshaft toward the rear of the engine while you rotate the crankshaft, in order to aid removal. Note: The thrust washers have a locating tab at one end.
Illustration 5 g02212655
Attach Tooling (A) and a suitable lifting device to crankshaft (8). Lift crankshaft (8) out of the cylinder block. The weight of crankshaf (8) t is approximately 61 kg (134 lb). Note: Do not damage any of the finished surfaces on the crankshaft. When the crankshaft is removed from the engine, the crankshaft must be supported on a suitable stand to prevent damage to the crankshaft timing ring.
Illustration 6 g02212656
Remove upper main bearing shells (9) from the cylinder block. Keep the upper main bearing shells with the respective main bearing caps. Note: The upper main bearing shells have a groove and two oil holes.
If necessary, remove the crankshaft timing ring. Refer to Disassembly and Assembly, "Crankshaft Timing Ring - Remove and Install" for the correct procedure.
If necessary, remove the crankshaft gear. Refer to Disassembly and Assembly, "Crankshaft Gear - Remove and Install" for the correct procedure. Installation Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Clean the crankshaft and inspect the crankshaft for wear and damage. Refer to Specifications, "Crankshaft" for more information. If necessary, replace the crankshaft or recondition the crankshaft.
If necessary, install the crankshaft gear. Refer to Disassembly and Assembly, "Crankshaft Gear - Remove and Install" for the correct procedure.
If necessary, install a new crankshaft timing ring. Refer to Disassembly and Assembly, "Crankshaft Timing Ring - Remove and Install" for the correct procedure.
Ensure that parent bores for bearing shells in the cylinder block are clean. Ensure that the threads for the main bearing bolts in the cylinder block are clean and free from damage.
Clean the main bearing shells and the thrust washers. Inspect the main bearing shells and the thrust washers for wear and damage. If necessary, replace the main bearing shells and the thrust washers. Note: If the main bearing shells are replaced, check whether oversize main bearing shells were previously installed. If the thrust washers are replaced, check whether oversize thrust washers were previously installed.
Illustration 7 g02212656
Install upper main bearing shells (9) to the cylinder block. Ensure that the locating tabs for the upper main bearing shells are