860635 Volvo.Penta Oil cooler

Introduction
Table 1
Revision Summary of Changes in SEBF8405
05 Title change: original title was: Kidney Loop Process for Rebuilt Engines. New title is: Filtration Procedure for Rebuilt Engines.
Updated copyright date to 2018.
Added new serial numbers for New Product Introduction.
Added Caterpillar confidential yellow statement to the introduction.
Removed NENG2500 , "Dealer Service Tool Catalog" from the References table.
Added PERJ1017 , "Dealer Service Tool Catalog" to the References table.
Removed old Repair Process Engineering point of contacts.
Added new Repair Process Engineering point of contacts.
Updated graphics 6, 7, and 9.
04 Added CRB Statement and updated 2011 to 2012.
03 Converted to SIS Authoring Format © 2018 Caterpillar All Rights Reserved. This guideline is for the use of Caterpillar dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law.Information contained in this document is considered Caterpillar: Confidential Yellow.This Reuse and Salvage Guideline contains the necessary information to allow a dealer to establish a parts reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit from cost reductions. Every effort has been made to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your product which are not included in this publication. This Reuse and Salvage Guideline must be used with the latest technical information that is available from Caterpillar.For technical questions when using this document, work with your Dealer Technical Communicator (TC).To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in the Service Information System (SIS Web) Interface.Canceled Part Numbers and Replaced Part Numbers
This document may include canceled part numbers and replaced part numbers. Use NPR on SIS for information about canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.Summary
This guideline enables dealers and engine customers to attain the benefits of cleaner engines. The kidney loop filtration process is easy to use and will add only a small amount of extra time to your dyno testing. The kidney loop cart quickly connects to the engine oil ecology drain and engine oil fill tube. Most Caterpillar engines have the ecology drain so you will not need to install one.This guideline also provides you the information needed to modify the filter cart and provides directions for installing and operating the kidney loop system. The kidney loop procedure is used with the engine dyno test and particle counting process. This procedure will remove many of the break-in particles that are in the engine. The engine roll-off target is 18/15 or better for rebuilt engines. Clean fluids play a major role in the life of any fluid system. The following procedure will help reduce fluid contamination in Wheel Loader Transmission oils to an acceptable ISO cleanliness level.Important Safety Information
Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.Improper operation, lubrication, maintenance, or repair of this product is dangerous. Improper methods could result in injury or death.Do not operate or perform any lubrication, maintenance, or repair of this product, until you understand the operation, lubrication, maintenance, and repair information. Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.Hazards are identified by a safety alert symbol. Safety alert symbols are followed by a signal word such as "Warning" that is shown below.
Illustration 1 g01032906The following is the meaning of this safety alert symbol:
Pay Attention!
Become Alert!
Your Safety is Involved.The message that appears under the warning explains the hazard. The message will be written or pictorially shown.Operations that may cause product damage are identified by "" labels on the product and in this publication.Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and on the product are not all inclusive. If a tool, a procedure, a work method, or an operating technique that is not recommended by Caterpillar is used. Ensure that the method is safe for all personnel around the machine. Ensure that the product will not be damaged or that the product will not be made unsafe by the operation, lubrication, maintenance, or repair procedures.All the information, specifications, and illustrations that are in this publication are based on information that was available at the time of publication. The following could change at any time: specifications, torque, pressures, measurements, adjustments, illustrations, and other items. These changes can affect the service that is given to the product. Obtain the most current and complete information before you start any job. Caterpillar dealers have the most current information that is available.Safety
Sudden movement of the machine or release of oil under pressure can cause injury to persons on or near the machine.To prevent possible injury, perform the procedure that follows before testing and adjusting the steering system.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies