21366063 Volvo.Penta Pipe

Introduction
This Special Instruction contains a procedure for removing the main fuse and two cables from the 836G Landfill Compactor. The fuse and cables are replaced with a single cable.Note: The fuse and these cables will exist on the machine only if the procedure that is described in Special Instruction, REHS2541, "Procedure to Improve the Routing of the Starting Motor and Alternator Wires" has been performed on the machine.Note: Your machine will not exactly match the illustrations that are in this publication. Some hoses have been removed from the illustrations for clarity. Some hoses and some tubes on the machine may have routings that differ from the routings that are shown in the illustrations. The illustrations are intended only to show the routing and mounting of the new cable.Do not perform any procedure in this publication or order any parts until you understand the information that is contained in this publication.Safety
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
Required Parts
Table 1
Quantity     Part Number     Description    
1     317-1109     Cable As    
1     318-6048     Bracket As    
2     5P-4116     Hard Washer    
3     6D-4636     Clip    
3     6V-0826     Grommet    
1     8T-4121     Hard Washer    
2     8T-4136     Bolt    
1     8T-8912     Bolt    
1     154-6626     Bracket (1)    
( 1 ) This part is needed only if the bracket is missing from the machine.Procedure
Illustration 1 g01333286
Right Side ViewThe breather tube from the alternator is not shown for clarity. (1) Alternator Gp (2) Engine Wiring Gp (3) 220-7087 Fuse (Main) (4) Hydraulic Fan Lines Gp (5) Electric Starting Motor Gp
Illustration 2 g01333345
Right Side View (3) 220-7087 Fuse (Main) (6) 259-1986 Cable As (7) 264-5111 Cable As
Remove 259-1986 Cable As (6), 264-5111 Cable As (7), and 220-7087 Fuse (Main) (3) from the machine. Refer to Illustration 1 and Illustration 2. The fuse holder is attached to a bracket. Remove the fuse holder from the bracket. Do not remove the bracket.
Illustration 3 g01431444
Right Side of Engine with New Cable (8) 317-1109 Cable As
Install 317-1109 Cable As (8). Refer to Illustration 3. Refer to Illustration 4 through Illustration 8 for more details of the installation.
Illustration 4 g01431457
Detail A (8) 317-1109 Cable As
Attach the cable to the starter terminal. First, assemble the battery cable to the starter terminal. Assemble the 317-1109 Cable As to the starter terminal after the battery cable. The end of the 317-1109 Cable As that has the 45 degree terminal should be attached to the starter terminal. Finally, assemble the nut and the washer to the starter terminal.
Illustration 5 g01431464
Detail B (9) 5P-4116 Hard Washer (10) 318-6048 Bracket As (11) 8T-4136 Bolt (12) 8T-4121 Hard Washer (13) 6D-4636 Clip (14) 6V-0826 Grommet
Mount 318-6048 Bracket As (10) at the left side of the ECM. Reuse the top bolt on the left side of the ECM. If there is a spacer between the bolt head and the ECM, remove the spacer. Do not use the spacer with the new bracket.Discard the bottom bolt from the left side of the ECM. Replace the old bolt with a 8T-8912 Bolt .Attach the new cable to the bracket. Use 6D-4636 Clip (13), 6V-0826 Grommet (14), 8T-4136 Bolt (11), and 8T-4121 Hard Washer (12) in order to attach the cable. Refer to Illustration 5.Note: Orient the clip in the position that is shown in Illustration 5.
Illustration 6 g01434210
Detail C (13) 6D-4636 Clip (14) 6V-0826 Grommet (15) 5M-3062 Bolt (existing part) (16) 8T-4896 Hard Washer (existing part)
Clip the cable to the bracket that previously held the fuse holder. Reuse 5M-3062 Bolt (15) and 8T-4896 Hard Washer (16). Orient the clip in the position that is shown in Illustration 6.