3094153 Volvo.Penta Piston

Illustration 1 g01347081 (1) Lightly lubricate the O-ring seal with the lubricant that is being sealed. (2) Torque for the plug ... 11 2 N m (95 18 lb in) (3) Torque for the needle valve assembly ... 6.21 1.36 N m (55 12 lb in) (4) Torque for the insulator ... 3.4 0.5 N m (30 4 lb in) (5) Torque for the bolts ... 3.5 0.4 N m (31 4 lb in)
Illustration 2 g01396101
Section A-A
(10) Governor housing assembly (6) 2N-2878 Spring Test force ... 45 0.5 N (10.50 0.10 lb)Free length after test ... 59.4 1.0 mm (2.34 0.04 inch)Outside diameter ... 33.99 0.38 mm (1.338 0.015 inch)Color code ... One brown stripe (6) 8M-9141 Spring Test force ... 65 2 N (14.80 0.50 lb)Free length after test ... 59.4 1.0 mm (2.34 0.04 inch)Outside diameter ... 34.82 0.38 mm (1.371 0.015 inch)Color code ... One purple stripe (6) 7L-8056 Spring Test force ... 41.5 1.0 N (9.32 0.24 lb)Free length after test ... 59.4 1.0 mm (2.34 0.04 inch)Outside diameter ... 34.57 0.38 mm (1.361 0.015 inch)Color code ... Two yellow stripes (6) 9M-3160 Spring Test force ... 85 2.5 N (19.4 0.52 lb)Free length after test ... 59.4 1.0 mm (2.34 0.04 inch)Outside diameter ... 35.33 0.38 mm (1.391 0.015 inch)Color code ... One light blue stripe (6) 8M-9140 Spring Test force ... 75 1.5 N (16.60 0.32 lb)Free length after test ... 59.4 1.0 mm (2.34 0.04 inch)Outside diameter ... 34.93 0.38 mm (1.375 0.015 inch)Color code ... One green stripe (6) 7L-4958 Governor Spring Test force ... 50 1.5 N (10.74 0.34 lb)Free length after test ... 59.4 1.0 mm (2.34 0.04 inch)Outside diameter ... 34.57 0.38 mm (1.361 0.015 inch)Color code ... Two white stripes (6) 8L-9790 Spring Test force ... 60 1 N (13.45 0.27 lb)Free length after test ... 59.4 1.0 mm (2.34 0.04 inch)Outside diameter ... 34.98 0.38 mm (1.377 0.015 inch)Color code ... One pink stripe (7) 2W-2216 Link Spring Length under test force ... 26.23 mm (1.033 inch)Test force ... 13.34 0.66 N (3.0 0.1 lb)Free length after test ... 58.77 mm (2.314 inch)Outside diameter ... 11.32 mm (0.446 inch) (8) 4N-6410 Dashpot Spring Length under test force ... 26.16 mm (1.030 inch)Test force ... 4.45 0.36 N (1.0 0.1 lb)Free length after test ... 31.24 mm (1.230 inch)Outside diameter ... 14.83 mm (0.584 inch)Color code ... One pink stripe (9) 7N-7267 Spring (overfueling) Length under test force ... 10.75 mm (0.423 inch)Test force ... 2.22 0.11 N (0.5 0.0 lb)Free length after test ... 32.95 mm (1.297 inch)Outside diameter ... 11.00 mm (0.433 inch) (9) 3K-5733 Spring (centering) Length under test force ... 19.3 mm (0.76 inch)Test force ... 60 5.0 N (13.7 1.1 lb)Free length after test ... 31.0 2.0 mm (1.22 0.08 inch)Outside diameter ... 14.5 mm (0.57 inch)
Illustration 3 g01396132
Section B-B
(11) Torque control
(13) Full load stop block (12) 1W-4243 Bumper Spring Length under test force ... 26.3 mm (1.04 inch)Test force ... 0.194 N (0.0 lb)Free length after test ... 32 mm (1.3 inch)Outside diameter ... 8.312 mm (0.3272 inch)Color code ... One yellow stripe
Illustration 4 g01346701 (A) Distance of four dowels that extend above the surface of governor housing ... 6.0 0.5 mm (0.24 0.02 inch) (B) Distance of two dowels that extend above the surface of governor housing ... 3.0 0.5 mm (0.12 0.02 inch)
Illustration 5 g01347067 (C) Distance from the surface of full load stop block (13) to the end of the dowel ... 62.00 0.75 mm (2.441 0.030 inch)