842172 Plug Volvo.Penta
MD100A; TMD100A; TMD100AK, MD120A; MD120AK; TMD120A
Plug
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Compatible models:
MD100A; TMD100A; TMD100AK
MD120A; MD120AK; TMD120A
Volvo.Penta
Volvo Penta entire parts catalog list:
MD120A; MD120AK; TMD120A; TMD120AK; TAMD120A; TAMD120AK; TMD120B; TAMD120B; TAMD120B-CC
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite 575 Sealant 1
B - Guide Studs
M8 by 40 mm 2
C - Alignment Tool 1
- Bolts
M10 by 50 mm 3
D - Delphi Lockheed Rubber Grease 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that wiring harness are correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Ensure that the front housing is clean and free from damage. If necessary, replace the front housing.If necessary, install blanking plugs to a new front housing. Use Tooling (A) to seal all D-plugs.
Clean all the gasket surfaces of the cylinder block.
Illustration 1 g02198913
Illustration 2 g02198914
Inspect dowel (12) and dowel (13) for damage. If necessary, replace the dowels in the cylinder block.
Install thrust washer (11) into the recess in the cylinder block. Refer to Disassembly and Assembly, "Camshaft - Install" for more information.
Install Tooling (B) to the cylinder block. Refer to Illustration 2.
Align a new gasket (10) with Tooling (B). Install the gasket to the cylinder block.Note: Ensure that two circular Tabs (X) on the gasket are engaged in two Holes (Y) in the cylinder block. Ensure that dowel (12) in the cylinder block is engaged on the gasket.
Install Tooling (C) to the cylinder block.
Install the front housing over Tooling (B) and Tooling (C) onto the cylinder block.
Illustration 3 g02198915
(7) M8 by 20 mm
(8) M8 by 35 mm
(9) M8 by 25 mm
Install new bolts (9) to front housing (4) hand tight.
Remove Tooling (B).
Loosely install bolts (7) and bolts (8) finger tight. Refer to Illustration 3 for the correct position of the bolts.
Illustration 4 g01998054
Tighten bolts (7), bolts (8) and bolts (9) in the sequence that is shown in Illustration 4 to a torque of 28 N m (248 lb in).
Remove Tooling (C) from the cylinder block.
Illustration 5 g02198874
Install new O-ring seal (5) and O-ring seal (6) to bypass tube (1). Use Tooling (D) to lubricate the O-ring seals.
Install bypass tube (1) to the cylinder head. Install bolts (3). Tighten the bolts to a torque of 9 N m (80 lb in)
Install a new cable strap (2) to the wiring harness assembly.End By:
Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump - Install" for the correct procedure.
Install the timing gears. Refer to Disassembly and Assembly, "Gear Group (Front) - Install" for the correct procedure.
If the engine has an accessory drive, install the accessory drive. Refer to Disassembly and Assembly, "Accessory Drive - Remove and Install" for the correct procedure.
Install the engine oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove" for the correct procedure.
Install the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Install" for the correct procedure.
Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install" for the correct procedure.
Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install" for the correct procedure.
Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Fill" for the correct procedure.
Parts plug Volvo Penta:
960630
960630 Plug
2001; 2001B; 2001AG, 230A; 230B; 250A, AD30A; AQAD30A; MD30A, AQ120B; AQ125A; AQ140A, AQ125B, AQ131A; AQ131B; AQ131C, AQ145A; BB145A, AQ145B, AQ151A; AQ151B; AQ151C, AQ171A; AQ171C, AQD70D; TAMD70D; TAMD70E, D100A; D100AK; D100B, D100BHC; D100BRC; TD
948187
948187 Plug
230A; 230B; 250A, 251A, AD30A; AQAD30A; MD30A, AD31D; AD31D-A; AD31XD, AD31L-A; AD31P-A; AD41L-A, AD41D; D41D; TAMD41D, AQ115A; AQ115B; AQ130, AQ120B; AQ125A; AQ140A, AQ125B, AQ131A; AQ131B; AQ131C, AQ145A; BB145A, AQ145B, AQ151A; AQ151B; AQ151C, AQ1
952358
952358 Plug
430; 430A; 430B, 500; 500A; 501A, 571A, AD30A; AQAD30A; MD30A, AQ175A, AQ200B; AQ225B, AQ200C; AQ200D; AQ225C, AQ200D; AQ200F; 280B, AQ205A; AQ205LB, AQ211A; DP-A; SP-A, AQ225D; AQ225E; AQ225F, AQ231A; AQ231B; AQ231LB, AQ260A; AQ260B; BB260A, AQ271A;
800475
800475 Plug
AD30A; AQAD30A; MD30A, AQ115A; AQ115B; AQ130, AQ120B; AQ125A; AQ140A, AQ145A; BB145A, D100BHC; D100BRC; TD100AHC, MD100A; TMD100A; TMD100AK, MD120A; MD120AK; TMD120A, MD21B; AQD21B, MD40A; TMD40A; TMD40B, TAMD103A, TAMD122A; TMD122A; TAMD122P-A, TAMD
952357
952357 Plug
AQ200B; AQ225B, AQ200C; AQ200D; AQ225C, AQD70D; TAMD70D; TAMD70E, D100A; D100AK; D100B, D100BHC; D100BRC; TD100AHC, D120A; D120AK; TD120A, D42A; D42A PP, D70B; D70B PP; D70B K, MD100A; TMD100A; TMD100AK, MD120A; MD120AK; TMD120A, MD70B; MD70BK; TMD70
467367
467367 Plug
AQD70D; TAMD70D; TAMD70E, D100A; D100AK; D100B, D100BHC; D100BRC; TD100AHC, D120A; D120AK; TD120A, D12D-A MG; D12D-E MG, D12D-A MH; D12D-B MH; D12D-C MH, D13B-A MP; D13B-B MP; D13B-C MP, D13B-E MH; D13B-E MH (FE); D13B-N MH, D13B-F MG; D13B-E MG; D13
837735
837735 Plug
AQD70D; TAMD70D; TAMD70E, D100A; D100AK; D100B, D70B; D70B PP; D70B K, MD100A; TMD100A; TMD100AK, MD40A; TMD40A; TMD40B, MD70B; MD70BK; TMD70B, MD70C; TMD70C; TAMD70C, TD100CHC; TD100CRC; TD121CHC, TD100G; TD100G-85; TD100G-87, TD70G; TD70G-83; TD70G
837180
837180 Plug
AQD70D; TAMD70D; TAMD70E, MD100A; TMD100A; TMD100AK, MD120A; MD120AK; TMD120A, MD70B; MD70BK; TMD70B, MD70C; TMD70C; TAMD70C, TAMD103A, TAMD122A; TMD122A; TAMD122P-A, TAMD60A; TAMD60B, TAMD60C, TMD100C, TMD102A; TAMD102A; TAMD102D, TMD121C; TAMD121C;