3861614 Volvo.Penta Propeller, rear

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     8T-9022     Silicone Gasket     1    
B     9S-3263     Thread Lock Compound     1    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not turn the crankshaft or the camshaft while the camshaft gear is removed. If the front gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in damage to the engine.
Illustration 1 g01037562
Illustration 2 g01037504
Illustration 3 g01037563
Apply Tooling (B) to the serrations of studs (15). Install the studs in plate (13) .
Install the integral seal on the dowel pins on the cylinder block.Note: Apply Tooling (A) to the bottom of the integral seal in order to fill the space at the cylinder block, the front housing and the engine oil pan.
Install plate (13) on the dowel pins on the cylinder block. Install new locking bolts (14) (Marked "X") in order to fasten the plate to the cylinder block. Tighten the locking bolts to a torque of 55 N m (41 lb ft).Note: Apply Tooling (B) to the bolts.
Install stub shaft (12). Apply Tooling (B) to the studs and the bolt for stub shaft (12). Tighten nuts (11) and the bolt to a torque of 55 10 N m (41 7 lb ft).
Install stub shaft (10). Do not tighten the nuts and bolt (9) for the stub shaft at this time. The nuts and the bolt for stub shaft (10) will need to be tightened when the backlash is adjusted.Note: If the stub shaft has been removed, loosened, or moved in any way, the backlash for the camshaft gear and the adjustable idler gear will need to be readjusted. The camshaft gear must be installed and the adjustable idler gear must be removed in order to perform the backlash adjustment procedure.
Install stub shaft (7). Apply Tooling (B) to bolts (8). Tighten bolts (8) to a torque of 55 10 N m (41 7 lb ft) in the following sequence: (1, 3, 4, 5, 2, 1, 2, 3, 4, 5, 1).
Illustration 4 g01037502
Position cluster gear assembly (1) on the stub shaft. Ensure that Timing Marks (V) are aligned on the cluster gear assembly and the crankshaft gear.
Apply Tooling (B) to bolts (2). Install bolts (2) .
Position idler gear (5) on the stub shaft. Apply Tooling (B) to bolts (6). Install bolts (6) .Note: Skip Step 10 if the stub shaft has been removed, loosened, or moved in any way. The backlash for the camshaft gear and the adjustable idler gear will need to be readjusted. The camshaft gear must be installed and the adjustable idler gear must be removed in order to perform the backlash adjustment procedure. Refer to Testing and Adjusting, "Gear Group (Front) - Time".
Position adjustable idler gear (3) on the stub shaft. Apply Tooling (B) to bolts (4). Install bolts (4) .
Adjust the backlash for the camshaft gear and the adjustable idler gear, if necessary. Refer to Testing and Adjusting, "Gear Group (Front) - Time".Note: The camshaft gear must be installed and the adjustable idler gear must be removed in order to perform the backlash adjustment procedure.End By: Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".