854774 Volvo.Penta Propeller, front

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     8S-7640     Stand     2    
A     8S-7611     Tube     2    
A     8S-7615     Pin     2    
B     9U-7536     Lift Stand     1    
B     4C-5809     Hydraulic Pump     1    
C     137-4370     Load Leveler     1    Start By:
Remove the radiator. Refer to Disassembly and Assembly, "Radiator - Remove".
Remove the rear hood. Refer to Disassembly and Assembly, "Hood (Rear) - Remove and Install".
Remove the drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Main) - Remove and Install" for the Power Train.
Purge the air tanks. Refer to Disassembly and Assembly, "Air Tanks (Brake) - Purge" for the Machine Systems.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Removing the engine from the truck with the body of the truck in the Up position will change the balance point of the truck. The shift in the balance point could allow the front of the truck to unexpectedly raise off the ground.This unexpected movement could cause injury or death.To stabilize the truck, always install the specified tooling to stabilize the truck before removing the engine and torque converter.
Personal injury can result from hot oil or hot components.At operating temperature, oil is hot and under pressure. Hot oil can cause burns.Remove the fill cap only when the engine is stopped, and the fill cap is cool enough to touch with your bare hand.Do not allow hot oil or components to contact skin.
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.Cooling System Conditioner contains alkali. Avoid contact with skin and eyes.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Personal injury can result from contact with refrigerant.This system is under pressure at all times, engine running or not. Heat should never be applied to a charged system. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use caution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Before any checks of the air conditioning and heating system are made, move the machine to a smooth horizontal surface. Lower all implements to the ground. Make sure the transmission is in neutral or park and that the parking brake is engaged. Keep all other personnel either away from the machine or where they can be seen.
Note: Install caps and plugs on all openings in order to prevent dirt or debris from entering the system. Cleanliness is an important factor. Before the removal procedure, the exterior of the component should be thoroughly cleaned. This will prevent dirt from entering the internal mechanism.
Before any service work is performed on the air conditioning system, refer to Air Conditioning and Heating, Testing and Adjusting, SENR5664, "Machine Preparation for Troubleshooting".
Recover the refrigerant from the air conditioning system. Refer to Air Conditioning and Heating, Testing and Adjusting, SENR5664, "Refrigerant Recovery".
Slowly depress the breaker relief valve in order to release the pressure in the steering tank. The break