24426685 Volvo.Penta Pulley

At operating temperature, the engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot water or steam. Any contact can cause severe burns. Look at the sight gauge to check the coolant level. The coolant level should be in the green range. If necessary, remove the fill cap only after the engine has been stopped and the cap is cool enough to remove with your bare hand. Remove the cooling system fill cap slowly to relieve pressure. Cooling system condition contains alkali that can cause personal injury. Avoid contact with the skin and eyes and do not drink. Allow cooling system components to cool before draining.
Hot oil and components can cause personal injury. Do not allow hot oil or components to contact the skin. Be sure that the engine and components are cool enough to touch with your bare hand prior to performing any service work.
1. Position a suitable container under drain plug (2) to contain the coolant for storage or disposal. Loosen drain plug (2) on radiator elbow (1). Repeat procedure on remaining drain plug. The capacity of the cooling system is 300 L (79 U.S. gal). 2. Position a suitable container under pipe plug (5) to contain the engine oil for storage or disposal. Remove pipe plug (5) from adapter plug (4). Loosen oil drain plug (3) and drain the engine oil. The oil capacity of the engine is 125 L (33 U.S. gal). 3. Position a suitable container under bolt (6) to contain the engine oil for storage or disposal. Remove bolt (6) and the washer from oil pan rear section (7). 4. Remove four bolts (8) that hold elbow (9) to engine oil cooler (10). Remove elbow (9), tube (11), and the O-ring seals from engine oil cooler (10), and cooler bypass elbow (12). 5. Mark and identify three bolts (13) for installation purposes. Remove three bolts (13) that hold cooler bypass elbow (12) to engine oil cooler (10). Remove cooler bypass elbow (12), tube (14), and the O-ring seals from engine oil cooler (10). 6. Remove two bolts (15), the nuts, and the washers that hold primary fuel filter base (16) to the engine. Move primary fuel filter base (16) out of the way. 7. Disconnect hose assembly (18) from engine oil cooler bonnet (17). 8. Position two lifting slings around engine oil cooler (10), as shown. Secure the lifting slings to a hoist.
Viewed from below the engine oil cooler.9. Mark and identify four bolts (19) for installation purposes. Remove four bolts (19) from engine oil cooler bonnet (17). 10. Remove bolt (20), spacer (21), and the washer from engine oil cooler bonnet (17). Set wire harness (22) out of the way. 11. Mark and identify six bolts (23) for installation purposes. Remove six bolts (23) that hold engine oil cooler (10) to the engine. 12. Remove engine oil cooler (10) from tube (24) and the engine. Remove the O-ring seal from tube (24). Remove all the gaskets located on engine oil cooler (10). The weight of the engine oil cooler is 43 Kg (95 lb). The following steps are for the installation of the engine oil cooler.13. Inspect all O-ring seals for wear or damage and replace as necessary. 14. Clean all gasket material on all mating surfaces of engine oil cooler (10).15. Install the O-ring seal on tube (24). Install all the gaskets located on engine oil cooler (10). Position two lifting slings around engine oil cooler (10), as shown. Secure the lifting slings to a hoist. Put engine oil cooler (10) and tube (24) in position on the engine. The weight of engine oil cooler (10) is 43 Kg (95 lb). 16. Install six bolts (23) that hold engine oil cooler (10) to the engine. 17. Put wiring harness (22) in position. Install bolt (20), spacer (21), and the washer to engine oil cooler bonnet (17).
Viewed from below the engine oil cooler18. Install four bolts (19) to engine oil cooler bonnet (17). 19. Connect hose assembly (18) to engine oil cooler bonnet (17). 20. Put primary fuel filter base (16) in position on the engine. Install two bolts (15), the nuts, and the washers that hold primary fuel filter base (16) to the engine. 21. Put cooler bypass elbow (12), tube (14), and the O-ring seals in position on engine oil cooler (10). Install three bolts (13) that hold cooler bypass elbow (12) to engine oil cooler (10). 22. Put elbow (9), tube (11), and the O-ring seals in position on engine oil cooler (10) and cooler bypass elbow (12). Install four bolts (8) that hold elbow (9) to engine oil cooler (10). 23. Install bolt (6) and the washer to oil pan rear section (7). Tighten bolt (6) to a torque of 55 7 N m (40 5 lb ft). 24. Install pipe plug (5) to plug adapter (4). Tighten oil drain plug (3) to a torque of 110 15 N m (81 11 lb ft).25. Refill engine block with oil. The capacity of the engine block is 125 L (33 U.S. gal). For correct filling procedures refer to the topic "Lubricant & Viscosities" in the 5130B Excavator Operation and Maintenance Manual. 26. Close drain plug (2) on radiator elbow (1). Repeat this procedure for the remaining drain plug. Refill the cooling system. The capacity of the cooling system is 300 L (79 U.S. gal). For correct filling procedures refer to the topic "Lubricant & Viscosities" in the 5130B Excavator Operation and Maintenance Manual.End By:a. install top cover assembly (engine)