7742700_026 Volvo.Penta Pulley

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     6V-6146     Load Leveler     1    
B     2D-1201     Eyebolts     2    Start By:
Remove the cab. Refer to Disassembly and Assembly, RENR5140, "Cab - Remove".
Remove the aftercooler. Refer to Disassembly and Assembly, RENR5137, "Aftercooler, Fan and Gear Motor - Remove".
Remove the crankcase guard. Refer to Disassembly and Assembly, RENR5137, "Crankcase Guard - Remove and Install".
Remove the hoist gear pump. Refer to Disassembly and Assembly, RENR5140, "Gear Pump (Hoist) - Remove".
Remove the steering piston pump. Refer to Disassembly and Assembly, RENR5140, "Piston Pump (Steering) - Remove".
At operating temperature, the hydraulic tank is hot and under pressure.Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin.Remove the filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. Remove the filler cap slowly in order to relieve pressure.
Personal injury or death can result from improper lifting or blocking.When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
To prevent dirt and contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected.This action also lessens the chance of oil spills.
Put identification marks on all lines, hoses, wires, and tubes for installation purposes.
Refer to the Operation and Maintenance Manual in order to drain the fluids from the following items:
The engine
The cooling system
The transmissionNote: As the wiring harnesses are disconnected, remove the cable straps that secure the wiring harnesses to the frame of the machine. Identify the location of the cable straps for proper installation.
Illustration 1 g00843833
Right side of the machine near the rear cab mount
Remove the wiring clips that secure main wiring harness (1) to the top of the frame. Remove the main wiring harness off the top of the frame and secure the main wiring harness to the engine. The main wiring harness is removed with the engine, the torque converter and the transmission.
Illustration 2 g00843836
Right side of the transmission
Illustration 3 g00843864
The right underside of the transmission
Disconnect transmission harness (2) at three solenoid valves (3) .
Disconnect transmission harness (2) at electrical connector (5) from transmission temperature sensor (4) .
Illustration 4 g00843837
Right side of the transmission
Disconnect transmission harness (2) at electrical connector (6) from the side