862355 Volvo.Penta Pulley

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     6V-6146     Load Leveling Beam     1    
B     138-7573     Link Bracket     3    
C     1U-9200     Lever Puller Hoist     1    
D     208-5040     Support Tube     1    
E     189-0408     Shackle As     1    
ZZ     6V-9511     Face Seal Plug     1    
6V-9832 Cap As     1    
6V-9512 Face Seal Plug     1    
6V-9833 Cap As     1    
9S-8927 Plug     1    
8S-4950 Cap     1    Start By:
Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
Remove the fan guard. Refer to Disassembly and Assembly, "Fan Guard - Remove and Install".
Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL PROCEDURE OR IN THE INSTALLATION PROCEDURE. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Keep all parts clean from contaminants.Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
At operating temperature, the hydraulic oil is hot and under pressure. Hot oils can cause burns.To prevent possible personal injury, release the pressure in the implement hydraulic circuit (boom, stick, bucket, and swing), travel circuits, and the hydraulic oil tank at the filler cap before any hydraulic lines or components are disconnected or removed.Remove the filler cap only when the engine is stopped and the filler cap is cool enough to touch.
Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the machine that is being serviced.
Move the battery disconnect switch to the OFF position.
Illustration 1 g01142033
Remove cover (1) .
Illustration 2 g01142035
Remove bolts (2) and remove bracket (3) .
Illustration 3 g01142036
Remove bolts (5). Panel (4) cannot be removed at this time.
Illustration 4 g01142039
Tilt panel (4) rearward in order to access bolts (6). Remove muffler support (7) .
Illustration 5 g01142045
Loosen hose clamps (8) and disconnect hose (14) .