3583737 Volvo.Penta Pump

Illustration 1 g00584368
Right side view
(1) Cylinder head studs Use the following procedure in order to install the cylinder head studs:
Coat the lower half of each stud with 1.5 mm (0.06 inch) thick coating of 4C-4774 Water and Temperature Resistant Grease.
Thoroughly clean the top of the cylinder block.
Install the cylinder head studs. Tighten the cylinder head studs to the following torque. ... 100 20 N m (75 15 lb ft)
Apply a bead of grease at the top of the block around each stud. This will ensure that the counterbore is filled with grease.
Coat the upper half of each stud with 1.5 mm (0.06 inch) thick coating of 4C-4774 Water and Temperature Resistant Grease. (2) Apply 8T-9014 Silicone Sealant to the covers when the covers are installed to the block. (3) The dowels protrude from the rear face of the cylinder block at the following distance. ... 20.0 1.0 mm (0.79 0.04 inch) (3) The dowels protrude from the front face of the cylinder block at the following distance. ... 20.0 1.0 mm (0.79 0.04 inch)
Illustration 2 g00480025
Front view of cylinder block
(5) The dowels protrude above the cylinder block face at the following distance. ... 60.0 1.0 mm (2.36 0.04 inch)Apply 4C-4774 Water and Temperature Resistant Grease to the dowel before the head is assembled. (6) The dowels protrude above the cylinder block face at the following distance. ... 8.0 1.0 mm (0.32 0.04 inch) (7) Procedure for tightening the main bearings
Lubricate the stud threads with engine oil before assembly.
Torque the studs in the cylinder block. Torque for the studs ... 100 20 N m (75 15 lb ft)
Assemble the main bearing cap and the washer with the part number toward the front of the engine block. Hand tighten the nut.
Tighten all side bolts (9) by hand. Lubricate the washer face and the threads with engine oil before assembly.
Start at the front face of the block. Tighten the side bolts on the side of the cap with the tab slot to the following torque. ... 215 40 N m (160 30 lb ft)
Simultaneously tension each pair of studs with either of the following tensioners: 207-5034 Stud Tensioner Tool Gp ... 65000 2400 kPa (9425 350 psi) 191-5320 Stud Tensioner Tool Gp ... 111500 3950 kPa (16200 575 psi)Tighten the nuts by hand. Slowly release the pressure.
Repeat Step 6.
Start at the front face of the block. Tighten the side bolts on the side of the cap opposite the tab slot to the following torque. ... 215 40 N m (160 30 lb ft)
Start at the front face of the block. Tighten the side bolts on the side of the cap with the tab slot to the following torque. ... 1825 175 N m (1340 130 lb ft)
Start at the front face of the block. Tighten the side bolts on the side of the cap opposite the tab slot to the following torque. ... 1825 175 N m (1340 130 lb ft) (8) Bore in the block for main bearings ... 265.000 0.020 mm (10.4330 0.0008 inch) 1.00 mm (0.040 inch) oversize ... 266.000 0.020 mm (10.4724 0.0008 inch) 2.00 mm (0.080 inch) oversize ... 267.000 0.020 mm (10.5118 0.0008 inch)
Illustration 3 g00584867
Rear view of cylinder block
(10) The dowels protrude above the cylinder block face at the following distance. ... 8.0 1.0 mm (0.32 0.04 inch) (11) Width of main bearing cap ... 499.95 0.03 mm (19.683 0.001 inch)Width of cylinder block for main bearing cap ... 500.00 0.05 mm (19.685 0.002 inch)Clearance between the sides of the main bearing cap and the cylinder block ... 0.03 to 0.13 mm (0.001 to 0.005 inch)
Illustration 4 g00584890
Main Bearing Cap
(12) The dowel protrudes from the main bearing cap at the following distance. ... 10.0 0.5 mm (0.39 0.02 inch) (13) Main bearing cap