853798 Volvo.Penta Reversing gear

3. Loosen hose clamp (1). Remove the bolts, gasket and elbow (2). 4. Disconnect wire harness (3) and two wires (4).5. Remove bolt (7) that holds the clip and hose to the oil filter tube.6. Loosen the bolts holding the belt tightener, and release the tension on v-belt (6). Remove the v-belt from the air conditioning compressor pulley.7. Attach a nylon strap and hoist around the air conditioning compressor and bracket (5). Remove two bolts (8) and the two bolts at the rear of bracket (5). Remove the air conditioning compressor and bracket and set them inside the cab. Do not disconnect any lines from the air conditioning compressor. 8. Remove the bolt and clip (9) that hold hose (10) to the engine.9. Disconnect hoses (10) and (13) from the engine.10. Remove the bolt and clip (11) that holds the hose to the engine.11. Loosen the two bolts that holds bracket (12) on the engine oil cooler.12. Remove the air conditioning dryer and bracket (12) as a unit from the engine oil cooler. 13. Remove the bolt and clip (14) that hold the wire harness to the frame. 14. Remove bolt (15) that hold the clip and hose to the panel.15. Remove the bolts and side panel (18).16. Remove the bolts and brackets (16) and (17). 17. Disconnect wire harnesses (19) and (20). 18. Drain the oil from the hydraulic tank.19. Disconnect hoses (21), (22), (23) and (24) from the implement pump. 20. Remove the bolts and panels (25) and (27).21. Remove the bolts and brackets (26) and (28). 22. Drain the oil from the transmission and bevel gear case.23. Disconnect hoses (29) and (30) from the power train oil pump. 24. Disconnect hose (31) from the power train oil pump. 25. Disconnect hose (32) from the transmission oil cooler tube. 26. Disconnect hose (36) from the torque converter.27. Remove spring (35), and disconnect rod end (37) from lever (34).28. Loosen bolt (33) and remove lever (34) from the shaft. 29. Disconnect fuel lines (44). Put caps and plugs on all of the openings.30. Disconnect wire harness (42).31. Disconnect cables (41) and (43) from the starting motor.32. Disconnect wires (39) from the starting motor.33. Remove the bolt that holds bracket (40) and cable (41) on the torque converter housing.34. Remove the bolt and clip (38) that holds the wire harness and cable on the engine. 35. Remove mounting bolt (45) from both sides of the engine.36. Remove two bolts (48), and remove six bolts (46) that hold plate (47) in place.37. Remove the caps and insulation panels (49) and (50).38. Fasten a hoist and tooling (A) and (B) to the engine as shown.39. Raise the engine with the hoist and remove plate (47).40. Remove the engine from the machine. The weight of the engine is 1066 Kg (2350 lb).Install Engine
1. Fasten a hoist and tooling (A) and (B) to the engine as shown.2. Put the engine in position in the machine. Put plate (47) in position and install six bolts (46).3. Lower the engine on plate (47) and the rear mounts. Install two bolts (48), and mounting bolt (45) on both sides of the engine.4. Position insulation panels (49) and (50), and install the caps that hold them. 5. Install the bolt and clip (38) that holds the wire harness and cable on the engine.6. Position bracket (40) that holds cable (41) on the torque converter housing, and install the bolt that holds the bracket.7. Connect wires (39) and cables (41) and (43) to the starting motor.8. Connect wire harness (42).9. Connect fuel lines (44). 10. Install lever (34) on the shaft, and tighten bolt (33).11. Put rod end (37) in position on lever (34), and install the bolt that holds it in place.12. Install spring (35) on lever (34).13. Connect hose (36) to the torque converter. 14. Connect hose (32) to the transmission oil cooler tube. 15. Connect hose (31) to the power train oil pump. 16. Connect hoses (29) and (30) to the power train oil pump. 17. Put brackets (26) and (28) in position, and install the bolts that hold them in place.18. Put panels (25) and (27) in position, and install the bolts that hold them in place. 19. Connect hoses (21), (22), (23) and (24) to the implement pump. 20. Connect wire harnesses (19) and (20). 21. Install the clip and bolt (15) that holds the hose to the panel.22. Put brackets (16) and (17) in position, and install the bolts that hold them in place.23. Put side panel (18) in position, and install the bolts that hold it in place. 24. Install the bolt and clip (14) that hold the wire harness to the frame. 25. Put the air conditioning dryer and bracket (12) as a unit on the engine oil cooler. Tighten the two bolts that hold bracket (12) in place.26. Connect hoses (10) and (13) to the engine.27. Install the bolt and clip (9) that hold hose (10) in place on the engine.28. Install the bolt and clip (11) that hold the air conditioning hose in place on the engine. 29. Use a nylon strap and hoist to position the air conditioning compressor and bracket (5) on the engine. Install two bolts (8) and the two rear bolts that hold bracket (5) in place.30. Position V-belt (6) on the air conditioning compressor pulley, the belt tightener pulley and the crankshaft pulley.31. Use a belt tension gauge, such as a Burroughs BT-33-97 Gauge, to check the tension of the v-belt. The gauge reading for a new belt should be 534 22 N (120 5 lb). The gauge reading for a used belt should be 400 44 N (90 10 lb). Tighten the two bolts that hold the belt tightener.32. Install bolt (7) that holds the clip and hose to the oil filler tube.33. Connect wire harness (3) and two wires (4). 34. Make sure the gasket is in position, and put elbow (2) in position on the