844186 Volvo.Penta Spring

start by:a) remove engine radiator and aftercooler radiator as a unitb) remove drive shaft *c) remove drive shaft for pump drive **1. Remove the oil from the hydraulic tank and the torque converter. See the LUBRICATION AND MAINTENANCE GUIDE. 2. Disconnect hose (1) from the torque converter.3. Disconnect clamp (2) from the torque converter. 4. Disconnect hoses (3), (4) and (6) from the torque converter.5. Disconnect hoses (5) and (7) from the torque converter.6. Disconnect hoses (8) and (9) from the valve.7. Remove hose (10) from the pump. 8. Disconnect hose (13) from magnetic screen (11). Remove magnetic screen (11) from the pump.9. Disconnect wire (12) from the sender. 10. Disconnect two fuel hoses (16).11. Disconnect hose (14) from the oil cooler.12. Disconnect hose (15) from the oil cooler.*Operation location is in POWER TRAIN DISASSEMBLY AND ASSEMBLY SECTION.**Operation location is in VEHICLE SYSTEMS DISASSEMBLY AND ASSEMBLY SECTION. 13. Disconnect clamp (18) that holds hose (14) to the oil pan.14. Disconnect hose (17) from the oil cooler. 15. Disconnect hoses (19) and (20) from the oil cooler. 16. Disconnect hoses (22) and (23) from the water pump.17. Disconnect pipe (21) from the aftercooler water pump. 18. Put identification on the cables for installation. Disconnect cables (24), (25), (26), (27) and (28) from the starting motors. 19. Disconnect hoses (29) and (30) from air tank (31). 20. Remove air hoses (32) and (36) from the turbochargers and air cleaner manifolds.21. Remove elbow (33) from the frame.22. Disconnect the clamp that holds hose (34) to the aftercooler housing. Disconnect hose (34) from the governor.23. Disconnect cable (35) from the tachometer drive. 24. Disconnect wire harness (37) from the cab panel. Remove the wire harness from the clamps that hold it to the frame. 25. Disconnect wires from wire harness (37) at the terminals and at switch (38). Make sure wire harness (37) is not fastened to the frame. 26. Put tooling (A) under the main frame crossmember. Lift the front of the truck to remove the compression from pipe (39). Install a hoist on pipe (39). Remove the bolts that hold the pipe to the frame. Remove the pipe. Weight is 81 lbs. (36.7 kg). Keep the shims with the pipe for installation. 27. Install a hoist and tool (B) on the engine. Remove the bolts that hold the engine to front support (40). 28. Remove caps (41) from the engine rear supports.29. Remove the engine and torque converter from the truck. Weight is 9800 lbs. (4445 kg).30. Remove the oil pan from the engine. See REMOVE OIL PAN.31. Put the engine and torque converter in position on tool (C). 32. Install tooling (D) on a hoist and the torque converter. Remove the bolts that hold the torque converter to the engine. Remove the torque converter. Weight is 1350 lbs. (612.4 kg). Torque converter can be removed without removal of the engine.Install Engine And Torque Converter
1. Use a hoist and tooling (A) to put the torque converter in position on the engine. Install the bolts that hold the torque converter to the transmission. Remove tooling (A). 2. Use a hoist and tool (B) to remove the engine and torque converter from tool (C).3. Install the oil pan on the engine. See INSTALL OIL PAN.4. Use a hoist and tool (B) to put the engine and torque converter in position in the truck. 5. Install bolts (1) that hold the engine to the front support (2). 6. Install caps (3) on the engine rear supports.7. Remove the hoist and tool (B) from the engine. 8. Put tooling (D) under the main frame crossmember. Lift the front of the truck to give clearance to install pipe (4). Install pipe (4) and the shims. Remove tooling (D). 9. Connect the wires from wire harness (5) to the terminals and to switch (6). 10. Install wire harness (5) in the clamps on the frame. Connect wire harness (5) to the cab panel. 11. Connect hose (6) to the governor. Install the clamp (not shown) that holds hose (6) to the aftercooler housing. 12. Connect cable (7) to the tachometer drive. 13. Install elbow (8) on the frame and the exhaust pipe. 14. Install air hoses (9) on the turbochargers and the air cleaner manifolds. 15. Connect hoses (10) and (11) to air tank (12). 16. Connect cables (13), (14), (15), (16) and (17) to the starting motors. 17. Connect hose (19) to the oil cooler.18. Connect pipe (18) to the aftercooler water pump (not shown). 19. Connect hoses (20) and (21) to the water pump. 20. Connect hose (22) to the oil cooler. 21. Connect hoses (23) and (24) to the oil cooler. 22. Connect hoses (25) to the tube assemblies.23. Connect hose (26) to the oil cooler. Install the clamp (not shown) that holds hose (26) to the oil pan. 24. Install clamp (28) on the torque converter.25. Connect hose (27) to the torque converter. 26. Install magnetic screen (30) on pump (29). 27. Connect hose (31) to magnetic screen (30). 28. Connect wire (32) to the sender. 29. Connect hose (34) to the pump.30. Connect hose (33) to the torque converter. 31. Connect hoses (35) and (36) to the torque converter.32. Connect hoses (37) to the torque converter.33. Connect hoses (38) and (39) to the valve.34. Fill the torque converter and the hydraulic tank with oil. See the LUBRICATION AND MAINTENANCE GUIDE.end by:a) install drive shaft for pump driveb) install drive shaftc) install engine radiator and aftercooler radiator as a unit