861436 Volvo.Penta Spring

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Raise the hood. Refer to Operation and Maintenance Manual, "Hood Control".
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Effective July 1, 1992 regulations prohibit the venting of any refrigerant into the atmosphere. Refer to Caterpillar publications Service Manuals, SENR3334, SENR5664, and NEDG5065 for the proper procedure, the proper equipment, and the proper tools needed in order to reclaim refrigerant from any Caterpillar equipment.
Note: Put identification marks on all hoses for installation purposes. Plug all hoses. This helps to prevent fluid loss and this helps to prevent contaminants from entering the system.
Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct tools.
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Remove four bolts (2) and the four washers in order to remove cover (1) .
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Loosen two screws in order to remove cover (3) from panel (4). Remove bolt (5) and the washer.
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Remove six bolts (6) and the six washers. With the aid of a second person, remove panel (4) .
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Loosen the two retaining nuts and disconnect two hoses (7) from accumulator (9). Remove two bolts (8) and the two washers in order to remove the two clips, the two seals and the accumulator from the mounting bracket.Installation Procedure
Personal injury or death can result when charging an air conditioning system with a liquid.The compressor will pump the refrigerant back into the charging cylinder with the possibility of rupturing (exploding) the cylinder.Do not operate the engine when charging with a liquid. Never charge liquid or gas through the discharge (high side of the system) with the engine running.Keep all other personnel either away from the machine or where they can be seen when working on the air conditioning system.
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Use two bolts (8), the two washers, the two clips and the two seals in order to secure accumulator (9) to the mounting bracket. Connect two hoses (7) to the accumulator and tighten the two retaining nuts.
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With the aid of a second person, position panel (4) onto the two pins on the side of the cab and install six bolts (6) and the six washers.