4881097 Volvo.Penta Starter motor

Table 1
Specifications for 333-5465 Connecting Rod Gp    
Callout     Part Number     Part Name     Specification Description    
-     329-7846     Bearing     Thickness of connecting rod bearing at the center is
1.995 to 2.002 mm (0.07854 to 0.07882 inch).
Bearing clearance is
0.031 to 0.038 mm (0.00122 to 0.00150 inch).    
-     323-9312     Bolt     Torque to...................
40 N m (30 lb ft)
Tighten the bolts additional 120 degrees. The bolts must be replaced after this procedure.    
-     -     -     Diameter of the finished bore for the piston pin is
39.738 to 39.723 mm (1.5645 to 1.5639 inch).    
-     -     -     Distance between the parent bores is
219.05 to 219.1 mm (8.6240 to 8.6260 inch).    
-     -     -     Diameter for the finished bore for the connecting rod bearing is
72.045 to 72.058 mm (2.83641 to 2.83692 inch).    
-     333-5465     Connecting Rod     Grade Letter...................B
Grade Letter...................Blue
Length of the connecting rod is
163.081 to 163.114 mm (6.42050 to 6.42180 inch).    
Table 2
Specifications for 365-2820 Piston    
Callout     Part Number     Part Name     Specification Description    
-     329-3779     Top Piston Ring     The shape of the top compression ring...................Keystone
Ring gap is
0.30 to 0.40 mm (0.01181 to 0.01575 inch).    
-     324-7463     Piston Ring     The shape of the compression ring...................Internal bevel in the bottom edge with a tapered face
Width of piston ring is
2.47 to 2.495 mm (0.0972 to 0.0982 inch).
Clearance of piston ring and piston groove is
0.065 to 0.110 mm (0.00256 to 0.00433 inch).
Ring gap is
0.65 to 0.85 mm (0.0256 to 0.0335 inch).    
-     363-4968     Oil Control Ring     Width of oil control ring is
2.97 to 2.99 mm (0.1169 to 0.1177 inch).
Clearance of oil control ring and piston groove is
0.03 to 0.07 mm (0.0011 to 0.0027 inch).
Ring gap is
0.30 to 0.55 mm (0.0118 to 0.0216 inch).    
4     324-3529     Piston     Piston height above the cylinder block is
0.55 to 0.20 mm (0.02165 to 0.00787 inch).
Width of top groove in the piston...................Tapered
Width of second groove in new piston is
2.56 to 2.58 mm (0.1008 to 0.1016 inch).
Width of second groove in new piston is
3.02 to 3.04 mm (0.1189 to 0.1197 inch).    
7     317-6214     Pin     Diameter of a new piston pin is
39.694 to 39.700 mm (1.5628 to 1.5630 inch).    Removal Procedure
Table 3
Required Tools    
Tool     Part Number     Part Description     Qty    
A (1)     9U-6198     Crankshaft Turning Tool     1    
A (2)     9U-7336     Housing     1    
5P-7305 Engine Turning Tool     1    
B     8S-2269     Ridge Reamer     1    
( 1 ) The Crankshaft Turning Tool is used on the front pulley.
( 2 ) This Tool is used in the aperture for the electric starting motor.Start By:
Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head" for the correct procedure.
Remove the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets" for the correct procedure.Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Use Tooling (A) to rotate the crankshaft until the crank pin is at the bottom center position.
Use Tooling (B) to remove the carbon ridge from the top inside surface of the cylinder bore.
Illustration 1 g02511838