475909 Volvo.Penta Stay

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
ZZ     6V-9507     Face Seal Plug (9/16 - 18 THD)     1    
6V-9828 Cap Assembly (9/16 - 18 THD)     1    
9U-7068 Tapered Cap/Plug     2    
9U-7071 Tapered Cap/Plug     2    Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand.Remove the cooling system pressure cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Accidental machine starting can cause injury or death to personnel working on the machine.To avoid accidental machine starting, turn the battery disconnect switch to the OFF position and remove the key. If the machine is not equipped with a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps.Place a do not operate tag at the battery disconnect switch location to inform personnel that the machine is being worked on.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Illustration 1 g01087373
Drain the cooling system. Refer to the Operation and Maintenance, "Cooling System Coolant (ELC) - Change". The capacity of the cooling system is approximately 18 L (4.8 US gal).
Loosen clamp (1) and disconnect hose (3) .
Disconnect tube (2) from indicator (4).
Illustration 2 g01087594
Disconnect hose assemblies (6) from gear motor (5) .
Disconnect hose assembly (7) from gear motor (5) .
Illustration 3 g01087618
Remove bolts (8). Remove guard (9), and gear motor (5) as a unit.
Illustration 4 g01087626
Remove bolts (10) and fan (11) .
Illustration 5 g01087628
Loosen setscrews (14). Remove bolt (13), and remove hub (12) from the gear motor.
Illustration 6 g01087638
Remove bolts (15) and remove gear motor (5) from guard (9) .