3861874 Volvo.Penta Support

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7575     Link Bracket     1    
B     1U-9202     Lever Puller Hoist     1    
208-5040 Support Tube     1    
143-8695 Shackle As     1    
C     138-7574     Link Bracket     1    
D     6V-3145     Load Leveling Beam     1    
ZZ     2J-2668     Cover     1    
6V-9832 Cap As     3    
6V-9511 Plug     3    
6V-9830 Cap As     1    
6V-9509 Plug     1    
6V-9829 Cap As     2    
6V-9508 Plug     2    
9U-7089 Tapered Cap/Plug     1    
9U-7082 Tapered Cap/Plug     4    
9U-7073 Tapered Cap/Plug     4    
6V-9833 Cap As     1    
6V-9513 Plug     1    Start By:
Remove the engine compartment shield. Refer to Disassembly and Assembly, "Engine Compartment Shield - Remove".
Remove the radiator and fan group. Refer to Disassembly and Assembly, "Radiator and Fan Group (Includes Coolers) - Remove".
Remove the crankcase guard. Refer to Disassembly and Assembly, "Crankcase Guard - Remove".
Remove the power train guard. Refer to Disassembly and Assembly, "Power Train Guard".Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct tools.
Turn the battery disconnect switch into the OFF position.
Illustration 1 g01098522
Loosen clamps (2). Slide hose (4) and disconnect tube (1) from turbocharger (3) .
Illustration 2 g01098526
Loosen clamp (5) and disconnect hose (6) from the bottom of the muffler. Place hose (6) onto the transmission.
Illustration 3 g01098536
Remove bolts (8), (9) and (11). Remove clips (7), (10) and (12) .
Illustration 4 g01098546
Remove clamp (13). Slide hoses (14) and (15) in order to disconnect tubes (16) and (17) .
Illustration 5 g01098581
Remove clips (18) and (21). Disconnect harness assemblies (19) and (20) .