828893 Volvo.Penta Tube

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
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Note: Oil pan gasket (34) and oil pan gasket (38) are identical.Note: Remove the five eyelets on bottom gasket (38) .
Install oil pan gasket (34), oil pan plate assembly (33), and oil pan gasket (38) to the block. Use 8T-9022 Silicone Gasket in order to install the oil pan gaskets and the oil pan plate assembly.
Install O-ring seal (41) to tube assembly (42). Install O-ring seal (39) to inlet tube assembly (37). Install inlet screen (36) in position on the tube assembly plate.Note: Before installation of the inlet tube assembly and the tube assembly lubricate the O-ring seals with the lubricant that is being sealed.
Slide inlet tube assembly (37) in position on the pump. Install the washers, bolts (40) and bolts (35) .Note: The two bolts (35) are longer than bolts (40) .
Slide tube assembly (42) in position on the pump. Install the washers and bolts (43) .
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Install retaining washer (31) and bolt (32) .
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Install rear oil pan (29) with the washers and bolts (28). Install gasket (30) on the rear oil pan. Use 8T-9022 Silicone Gasket in order to install the gasket.Note: After you install the center oil pan to the rear oil pan remove the excess gasket material from gasket (30) .
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Install center oil pan (13) with bolts (27) .Note: Do not tighten bolts (27) at this time.
Install the washers and bolts (23) .Note: Do not tighten bolts (23) at this time.
Install block (26), the washers, bolt (25), and bolt (24). Tighten bolts (23), bolts (27), bolt (24), and bolt (25) .
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Install the O-ring seal to pump suction pipe assembly (19). Slide the pump suction pipe assembly, suction bell assembly (22), and bell support (21) in position on pump (18). Install the two washers and two bolts (20) .
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Install O-ring seal (17) on dipstick assembly (16). Place the dipstick assembly in position in the oil reservoir. Install the washer and bolt (15) on bracket (14) .
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Install gasket (11) to center oil pan (13). Use 8T-9022 Silicone Gasket in order to install the gasket.Note: After you install the front oil pan to the center oil pan remove the excess gasket material from gasket (11) .
Carefully install front oil pan (8) with bolts (7), the four washes and four bolts (12). The weight of the front oil pan is approximately 11 kg (25 lb).Note: Do not tighten bolts (12) and (7) until all bolts for the front oil pan are in position.
Move hose assembly (10) in position and install clamp (9), the washer and bolt (6). Install the washer and bolt (5). Repeat this Step for the bolts, the washers, the clamp, and hose assembly (9) on the other side of the front oil pan. Tighten bolts (12), (5), (6), and (7) for the front oil pan.
Illustration 9 g00786117
Install plug (3). Remove plug (1) and replace the O-ring seal. Install plug (1). Tighten plug (1) to a torque of 70 10 N m (52 7 lb ft).
Install the O-ring seals to fitting (4) and tube assembly (2). Connect fitting (4) and tube assembly (2) .
Fill the oil pan with oil. The capacity of the engine crankcase and filter is approximately 37 L (10 US gal).