836777 Volvo.Penta Tube

Introduction
This special Instruction contains the installation procedure for 523-1901 Water Lines Gp on certain CG137-8 engines.Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.Safety Section
Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could result in injury or death.The information, specifications, and illustrations in this publication are based on information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Cat dealers have the most current information available.Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If the tools, the procedure, the work method, or your actions are not recommended by Caterpillar, ensure that the tools and your actions are safe for you and for others.Ensure that all personnel are safe when using a tool, procedure, work method, or operating technique not recommended by Caterpillar. Ensure that the product will not be damaged or the product made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage.
Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below.
Personal injury can result from improper handling of chemicals.Make sure you use all the necessary protective equipment required to do the job.Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used.Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals.
Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed.
Required Parts
Table 1
Required Parts
Qty Part Number Part Name
1 4R-8670 Connector
1 8S-9965 Pipe Nipple
3 030-8309 Connector
1 503-1408 Water Valve
1 507-5795 Bracket As
1 514-2116 Bracket
1 523-1902 Hose and Tube As
1 523-1903 Hose and Tube As
2 005-7541 Pipe Elbow
7 165-3931 Bolt
1 0S-1585 Bolt
3 0S-1590 Bolt
3 1F-7958 Full Nut
1 1P-5598 Fitting
1 265-9596 Hard Washer
3 323-9259 Grommet
2 345-9934 Clip
2 345-9935 Clip
2 346-6392 Grommet
8 5M-2894 Hard Washer
6 5P-8245 Hard Washer
3 6V-1572 Clip
3 6V-1573 Clip
2 8B-9579 Pipe Tee
2 9D-6196 Clip
2