3801221 Volvo.Penta Turbocharger, exch

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7575     Link Bracket     1    Start By:
Remove the hood. Refer to Disassembly and Assembly, "Hood - Remove".
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.Cooling System Conditioner contains alkali. Avoid contact with skin and eyes.
Note: Put identification marks on all hoses and on all hose assemblies for installation purposes. Plug all hose assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the proper draining procedure.
Illustration 1 g01310638
Attach Tooling (A) and a suitable lifting device to cover assembly (1). The weight of cover assembly (1) is approximately 43 kg (95 lb).
Remove bolts (2) .
Use Tooling (A) and the suitable lifting device in order to remove cover assembly (1) from the machine.
Illustration 2 g01310668
Disconnect hoses (3), (6), (7), and (8) from radiator top tank (4) .
Disconnect hose assembly (5) from radiator top tank (4) .
Illustration 3 g01310676
Remove bolts (9) and bolts (10) .
Disconnect hose (11) .
Use two people in order to remove radiator top tank (4) from the machine. The weight of radiator top tank (4) is approximately 34 kg (75 lb).Installation Procedure
Table 2
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7575     Link Bracket     1    
Illustration 4 g01310676
Use two people in order to position radiator top tank (4) to the machine. The weight of radiator top tank (4) is approximately 34 kg (75 lb).
Install bolts (10) and bolts (9) .
Connect hose (11) .
Illustration 5 g01310668
Connect hose assembly (5) to radiator top tank (4) .
Connect hoses (8), (7), (6), and (3) to radiator top tank (4) .
Illustration 6 g01310638
Attach Tooling (A) and a suitable lifting device to cover assembly (1). The weight of cover assembly (1) is approximately 43 kg (95 lb).
Use Tooling (A) and the suitable lifting device in order to position cover assembly (1) to the machine.
Install bolts (2) .
Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the proper filling procedure.End By: Install the hood. Refer to Disassembly and Assembly, "Hood - Install".