3808793 Volvo.Penta Valve cover

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     4C-8359     Eyebolt     2    Start By:
Install the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Remove and Install".
Remove the engine bottom guard. Refer to Disassembly and Assembly, "Bottom Guard (Engine) - Remove and Install".
Remove the hydraulic oil cooler. Refer to Disassembly and Assembly, "Hydraulic Oil Cooler - Remove".
Remove the radiator header tank. Refer to Disassembly and Assembly, "Radiator Tank (Header) - Remove".Note: Cleanliness is an important factor. Before the removal procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Personal injury can result from contact with refrigerant.This system is under pressure at all times, even if the engine is not running. Heat should never be applied to a charged system.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use caution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, evacuate the system recovering the refrigerant before removing the fitting.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Before any checks of the air conditioning and heating system are made, move the machine to a smooth horizontal surface. Lower all implements to the ground. Make sure the transmission is in neutral or park and that the parking brake is engaged. Keep all other personnel away from the machine or where they can be seen.
Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the tools.
Illustration 1 g01216806
Close fuel tank valves (1) and (2) .
Illustration 2 g01147220
Loosen the hose clamps and remove tube assembly (3). Remove the hose clamps.
Illustration 3 g01147222
Loosen the hose clamps and remove tube assembly (4). Remove the hose clamps.
Disconnect hose assembly (5) from the fuel cooler.
Illustration 4 g01147224
Typical example
Remove three bolts (6) and disconnect earth wire (7) from cover (8) .
Illustration 5 g01147223
Typical example
Disconnect hose assembly (10). Remove cover (8) .
Loosen the hose clamps and remove tube assembly (9). Remove the hose clamps.
Illustration 6 g01147227
Loosen the hose clamps and remove lower radiator hose (11). Remove the hose clamps.
Illustration 7 g01147231
Remove three bolts (14) and guard (15) .
Remove eight bolts (12) and upper finger guard (13) .
Illustration 8 g01147232
Remove six bolts (18) (not shown) from fan (16). Secure fan (16) to the radiator.
Remove the four bolts and lower finger guard (17) .
Illustrati