3835759 Volvo.Penta Valve

Introduction
There have been isolated instances of issues with 322-9530 Tube , 338-1398 Tube , and 311-1722 Tube that are installed on certain C6.6 engines.Required Parts
Table 1
Required Parts    
Part Number     Description     Qty    
100-4458     Bolt     1    
234-3063     Clip     2    
336-8180     Fuel Injection Line     1    
353-3571     Fuel Line     2    
353-3588     Filter     1    
354-5556     Bracket As     1    
355-1582     Tube As     1    
356-4028     Fuel Connection     1    
6I-0364     Stud     1    
6I-0594     Nut     1    
278-4138     Fuel System Protection Gp     1    Removal Procedure
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training. Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, General Hazard Information and High Pressure Fuel Lines for safety information. Refer to System Operation, Testing and Adjusting, Cleanliness of Fuel System Components for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Remove the primary fuel filter and bracket. Refer to Disassembly and Assembly, "Fuel Priming Pump - Remove and Install" for the correct procedure.
Remove 319-7347 Fuel Line , 311-1331 Fuel Tube and 338-1398 Tube from the secondary fuel filter base.
Remove the existing secondary fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove and Install (Secondary Fuel Filter)" for the correct procedure. Discard the fuel filter base. Retain the two 6I-0593 Bolts .
Remove top portion of 311-1737 Bracket As .
Remove bottom portion of 322-9531 Bracket . Discard the bracket. Retain the three 6I-0260 Bolts .
Illustration 1 g02351441
Typical example
Remove fuel injection line (4). Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove". Retain the three mounting clips and fasteners.
Disconnect tube assembly (3) from fuel injection pump (1) .
Remove fuel inlet adaptor (2) from fuel injection pump (1). Discard fuel inlet adaptor (2) .Installation Procedure
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training. Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, General Hazard Information and High Pressure Fuel Lines for safety information. Refer to System Operation, Testing and Adjusting, Cleanliness of Fuel System Components for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Illustration 2 g02352379
Typical example
Install 356-4028 Adaptor (2) into the inlet port of the fuel injection pump. Tighten the adaptor (2) to a torque of 30 N m (22 lb ft).
Install new 353-3571 Fuel Line (1) by inserting into the adaptor (2) in the fuel injection pump. Orientate the pipe such that the fourth leg at position (X) is vertical. Refer to illustration 2. Tighten the nut finger tight.
Illustration 3 g02352402
Typical example
Install three 6I-0260 Bolts (4) to 354-5556 Bracket As (3). Install 354-5556 Bracket As (3) to the cover of the inlet manifold. Tighten the bolts (4) to a torque of 22 N m (16 lb ft).
Illustration 4 g02352412
Typical example
Secure clip (5) to bracket (3). Install 100-4458 Bolt (6) to the clip (5). Tighten the bolt (6) finger tight.
Remove the existing stud at position (Y). Install longer 6I-0364 Stud to top filter 311-1737 Bracket As at position (Y). Refer to illustration 4. Tighten the stud to a torque of 18 N m (13 lb ft).
Position 311-1737 Bracket As (7) to the lower bracket (3) after rotating the larger clip (9) of the 353-3571 Fuel Line clear of the longer stud.
Install the two 6I-0593 Bolts to the 311-1737 Bracket As (7). Tighten the nuts (8) to a torque of 44 N m (32 lb ft).
Install 353-3588 Filter to 311-1737 Bracket As (7). Install two 6I-0593 Bolts (12) to 353-3588 Filter .