1542314 Volvo.Penta Washer

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Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.Cooling System Conditioner contains alkali. Avoid contact with skin and eyes.
Release the pressure in the cooling system by slowly loosening the filler cap on the radiator.
In order to drain the coolant from the cooling system, place a drain hose through the hole in the back of the bumper. Then, open the drain valve.
Drain the coolant from the cooling system into a suitable container for storage or disposal. See the Operation and Maintenance Manual for cooling system capacities.
Effective July 1, 1992 regulations prohibit the venting of any refrigerant into the atmosphere. Refer to Caterpillar publications Service Manuals, SENR3334, SENR5664, and NEDG5065 for the proper procedure, the proper equipment, and the proper tools needed in order to reclaim refrigerant from any Caterpillar equipment.
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Use a refrigerant reclaimer in order to remove the refrigerant from the refrigerant system.
Remove six bolts (1) from the radiator guard.
Disconnect the wire harness from the backup alarm and rear lights. The wire harness is underneath the left lower corner of the radiator guard.
Remove the radiator shroud. The weight of the radiator shroud is 24 kg (53 lb).
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Remove one bolt (2) from the air dryer hose clip.
Remove four bolts (3) from the air dryer brackets. Set the air dryer assembly aside.
Loosen hose clamps (4) from the lower radiator hose. Slide the radiator hose from the radiator fitting.
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Loosen hose clamp (5) from the upper radiator hose. Slide the hose from the radiator fitting.
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Disconnect the fittings of air condenser lines (6) from refrigerant condenser.
Illustration 5 g00620239
Attach a lifting device to shroud handles (7). Secure the lifting device to the hoist.
Illustration 6 g00620415
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Remove six bolts (8), the spacers, and the washers from the radiator shroud. Four of the bolts are located under rubber guard (9). Two of the bolts are on the right side of the shroud and two of the bolts are on the left side of the shroud.
Remove the radiator group from the machine frame. The weight of the radiator group is 173 kg (381 lb).