940191 Volvo.Penta Washer

Introduction
The Open Circuit Oil Breather (Engine Kit) is designed for machines as an air management system for the engine. The kit is capable of separating oil from the blowby gases that are expelled from the crankcase ventilation valve. The oil that is separated is drained into the oil pan. The hoses are resistant to oil. The hoses are resistant to temperatures up to 125 °C (257 °F).Note: The Open Circuit Oil Breather is designed for low emission engines as an open circuit system. The Open Circuit Oil Breather should never be modified to a closed circuit system. The instruction provides the necessary information in order to install the Open Circuit Oil Breather. The information in this instruction should be read and understood before you proceed with any modifications. Also, refer to Service Manual Module, SENR6241, "Disassembly and Assembly" and Service Manual Module, SENR5011, "Disassembly and Assembly".Required Parts
Table 1
Parts for the 202-5913 Breather Group    
Item    Qty    Part Number    Description    
1     2     6S-8620     Hose Clamp    
2     (90 cm)     5P-1505     Hose    
3     1     6D-4246     Clip    
4     1     6I-1497     Seal    
5     2     6V-7743     Locknut    
6     2     7K-1181     Cable Strap    
7     2     8C-3798     Bolt    
8     1     8T-4121     Hard Washer    
9     1     8T-4137     Bolt    
10     2     8T-4181     Bolt    
11     2     8T-4189     Bolt    
12     6     8T-4205     Hard Washer    
13     1     032-9946     Gasket    
14     2     132-5789     Clip    
15     (1)     218-2685     Hose    
16     3     8T-9402     Hose Clamp    
17     1     165-4021     Breather Canister (1)    
18     1     202-5807     Bracket    
19     1     202-5909     Oil Tube Assembly (2)    
20     1     211-1871     Oil Pan    
21     1     211-1872     Tube As    
22     109 cm     136-1955     Hose    
( 1 ) Refer to Table 2 for parts of the breather canister.
( 2 ) Refer to Table 3 for individual parts of the oil tube assembly.
Table 2
Parts of 165-4021 Breather Canister    
Item    Qty    Part Number    Description    
1     1     185-6643     Seal    
Table 3
Parts of 202-5909 Oil Tube Assembly    
Item     Qty     Part Number     Description    
1     1     6I-4079     Nut    Preparing the Machine for Servicing
When performing any work underneath a raised loader lift arm, the loader lift arm brace must be in place. Install the loader lift arm brace as follows.
Empty loader bucket. Remove pin that secures loader lift arm brace to left loader arm. Raise loader arms to maximum height with the bucket in the dump position.
Position service brace over left lift cylinder with flat end against cylinder end.
Push pin through holes of loader lift arm brace and install cotter pin.
Slowly lower loader arms until brace contacts the top of the lift cylinder and bosses on loader arm.
To remove loader lift arm brace, reverse procedure.Failure to follow this procedure can result in death or serious injury if the loader arms are accidentally lowered.
Park the machine on a level surface.
Apply the service brake in order to stop the machine. Move the transmission control lever to the NEUTRAL position.
Move the speed control lever to the LOW IDLE position.
Engage the parking brake.
Engage the transmission neutral lock.
Raise the loader assembly. Apply the loader lift arm brace.
Stop the engine.
Turn the engine start switch key to the OFF position. Remove the key.
Place chocks in front of the rear wheels and behind the rear wheels.
Allow the engine to cool before beginning the installation process.Standard Removals