21166003 Volvo.Penta Wiring harness


21166003 Wiring harness Volvo.Penta 4.3GXiE-225-R, 4.3GXiE-M, 4.3GXiE-P; 4.3GXiE-Q, 5.0GXiCE-270-R; 5.0GiCE-225-S, 5.0GXiCE-J; 5.0GXiCE-JF; 5.0GXiCE-M, 5.0GXiCE-P, 5.0GXiE-270-R, 5.0GXiE-JF; 5.0GXiE-J; 5.0OSiE-JF, 5.0GXiE-P, 5.7GiCE-300-J; 5.7GiCE-300-JF; 5.7GXiCE-J, 5.7GiCE-300-P; 5.7 Wiring
21166003 Wiring harness Volvo Penta
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Number on catalog scheme: 8
 

Compatible models:

4.3GXiE-225-R   4.3GXiE-M   4.3GXiE-P; 4.3GXiE-Q   5.0GXiCE-270-R; 5.0GiCE-225-S   5.0GXiCE-J; 5.0GXiCE-JF; 5.0GXiCE-M   5.0GXiCE-P   5.0GXiE-270-R   5.0GXiE-JF; 5.0GXiE-J; 5.0OSiE-JF   5.0GXiE-P   5.7GiCE-300-J; 5.7GiCE-300-JF; 5.7GXiCE-J   5.7GiCE-300-P; 5.7GXiCE-P   5.7GiCE-300-R; 5.7GXiCE-320-R   5.7GiE-300-J; 5.7GiE-300-JF; 5.7GXiE-J   5.7GiE-300-P; 5.7GXiE-P   5.7GiE-300-R; 5.7GXiE-320-R   8.1GiCE-J; 8.1GiCE-JF; 8.1GiCE-M   8.1GiCE-P; 8.1GiCE-Q   8.1GiE-JF; 8.1GiE-J; 8.1OSiE-JF   8.1GiE-P; 8.1GXiE-P   8.1IPSCE-JF; 8.1IPSCE-MF   8.1IPSCE-PF; 8.1IPSCE-Q; 8.1IPSCE-P   8.1IPSE-JF   D1-13; D1-13B; D1-20   D11A-A; D11A-B; D11A-C   D11B1-A MP; D11B2-A MP   D11B3-A MP; D11B4-A MP   D12D-A MG; D12D-E MG   D12D-A MH; D12D-B MH; D12D-C MH   D13B-A MP; D13B-B MP; D13B-C MP   D13B-E MH; D13B-E MH (FE); D13B-N MH   D13C1-A MP; D13C2-A MP; D13C3-A MP   D16C-A MH; D16C-B MH; D16C-C MH   D16C-D MH   D2-55; D2-55B; D2-55C   D2-75; D2-75B; D2-75C   D3-110I-G; D3-140A-G; D3-140I-G   D3-110I-H; D3-140A-H; D3-140I-H   D4-180I-B; D4-180I-C; D4-180I-D   D4-180I-F; D4-225A-F; D4-225I-F   D6-280A-A; D6-280A-B; D6-280A-C   D6-300A-F; D6-300D-F; D6-300I-F   D8A1-A MP; D8A2-A MP   D9A2A; D9A2A D9-425; D9A2A D9-500   V6-225-E-A   V6-240-CE-G; V6-280-CE-G   V6-240-CE-J; V6-280-CE-J   V8-225-CE-A; V8-300-CE-A; V8-320-CE-A   V8-225-CE-B; V8-300-CE-B; V8-320-CE-B   V8-270-CE-A   V8-270-E-A   V8-270-E-B   V8-300-CE-G; V8-300-CE-H; V8-350-CE-G   V8-300-CE-J; V8-350-CE-J   V8-300-E-A; V8-320-E-A   V8-300-E-B; V8-320-E-B   V8-350-CE-D; V8-380-CE-D; V8-430-CE-D   V8-380-CE-A   V8-380-CE-G; V8-430-CE-G   Volvo.Penta

Volvo Penta entire parts catalog list:

4.3GXiE-225-R
4.3GXiE-M
4.3GXiE-P; 4.3GXiE-Q
5.0GXiCE-270-R; 5.0GiCE-225-S
5.0GXiCE-J; 5.0GXiCE-JF; 5.0GXiCE-M; 5.0GXiCE-MF; 5.0GiCE-J; 5.0GiCE-JF; 5.0GiCE-M; 5.0GiCE-MF
5.0GXiCE-P
5.0GXiE-270-R
5.0GXiE-JF; 5.0GXiE-J; 5.0OSiE-JF; 5.0OSiE-J; 5.0GXiE-K; 5.0GXiE-KF; 5.0GXiE-M; 5.0GXiE-MF; 5.0GXiE-N
5.0GXiE-P
5.7GiCE-300-J; 5.7GiCE-300-JF; 5.7GXiCE-J; 5.7GXiCE-JF; 5.7GiCE-300-M; 5.7GiCE-300-MF; 5.7GXiCE-M; 5.7GXiCE-MF
5.7GiCE-300-P; 5.7GXiCE-P
5.7GiCE-300-R; 5.7GXiCE-320-R
5.7GiE-300-J; 5.7GiE-300-JF; 5.7GXiE-J; 5.7GXiE-JF; 5.7OSiE-300-J; 5.7OSiE-300-JF; 5.7OSXiE-J; 5.7OSXiE-JF; 5.7GiE-300-K; 5.7GiE-300-KF; 5
5.7GiE-300-P; 5.7GXiE-P
5.7GiE-300-R; 5.7GXiE-320-R
8.1GiCE-J; 8.1GiCE-JF; 8.1GiCE-M; 8.1GiCE-MF
8.1GiCE-P; 8.1GiCE-Q
8.1GiE-JF; 8.1GiE-J; 8.1OSiE-JF; 8.1OSiE-J; 8.1GXiE-JF; 8.1GXiE-J; 8.1GiE-K; 8.1GiE-KF; 8.1GXiE-K; 8.1GXiE-KF; 8.1GiE-M; 8.1GiE-MF; 8.1GXiE-
8.1GiE-P; 8.1GXiE-P
8.1IPSCE-JF; 8.1IPSCE-MF
8.1IPSCE-PF; 8.1IPSCE-Q; 8.1IPSCE-P
8.1IPSE-JF
D1-13; D1-13B; D1-20; D1-20B; D1-30; D1-30B; D2-40; D2-40B; D1-13F; D1-20F; D1-30F; D2-40F
D11A-A; D11A-B; D11A-C; D11A-D MP; D11A-D (IPS); D11A-E; D11A-E MP; D11A-C MP; D11A-C (IPS)
D11B1-A MP; D11B2-A MP
D11B3-A MP; D11B4-A MP
D12D-A MG; D12D-E MG
D12D-A MH; D12D-B MH; D12D-C MH; D12D-E MH; D12D-G MH; D12C-A MP; D12D-A MP; D12D-B MP; D12D-C MP; D12D-D MP; D12D-E MP; D12D-F MP; D12D-G M
D13B-A MP; D13B-B MP; D13B-C MP; D13B-D MP; D13B-G MP; D13B-H MP; D13B-J MP; D13B-K MP; D13B-L MP; D13B-M MP; D13B-C MH
D13B-E MH; D13B-E MH (FE); D13B-N MH; D13B-N MH (FE)
D13C1-A MP; D13C2-A MP; D13C3-A MP; D13C4-A MP; D13C6-A MP
D16C-A MH; D16C-B MH; D16C-C MH
D16C-D MH
D2-55; D2-55B; D2-55C; D2-55D; D2-55E; D2-55F
D2-75; D2-75B; D2-75C; D2-60F; D2-75F
D3-110I-G; D3-140A-G; D3-140I-G; D3-150I-G; D3-170A-G; D3-170I-G; D3-200A-G; D3-200I-G; D3-220A-G; D3-220I-G
D3-110I-H; D3-140A-H; D3-140I-H; D3-150I-H; D3-170A-H; D3-170I-H; D3-200A-H; D3-200I-H; D3-220A-H; D3-220I-H
D4-180I-B; D4-180I-C; D4-180I-D; D4-180I-E; D4-210A-A; D4-225A-B; D4-210I-A; D4-210I-B; D4-225I-B; D4-225A-C; D4-225A-D; D4-225I-C; D4-225I-
D4-180I-F; D4-225A-F; D4-225I-F; D4-260A-F; D4-260D-F; D4-260I-F; D4-300A-F; D4-300D-F; D4-300I-F
D6-280A-A; D6-280A-B; D6-280A-C; D6-280A-D; D6-280A-E; D6-280I-A; D6-280I-B; D6-280I-C; D6-280I-D; D6-280I-E; D6-310I-A; D6-310A-A; D6-310A-
D6-300A-F; D6-300D-F; D6-300I-F; D6-330A-F; D6-330D-F; D6-330I-F; D6-370A-F; D6-370D-F; D6-370I-F; D6-400A-F; D6-435D-F; D6-435I-F; D6-435I-
D8A1-A MP; D8A2-A MP
D9A2A; D9A2A D9-425; D9A2A D9-500; D9A2A D9-500 (R4); D9A2A D9-575; D9A2B D9-425; D9A2B D9-500 (R5); D9A2B D9-575; D9A2C D9-425; D9A2D D9
V6-225-E-A
V6-240-CE-G; V6-280-CE-G
V6-240-CE-J; V6-280-CE-J
V8-225-CE-A; V8-300-CE-A; V8-320-CE-A
V8-225-CE-B; V8-300-CE-B; V8-320-CE-B
V8-270-CE-A
V8-270-E-A
V8-270-E-B
V8-300-CE-G; V8-300-CE-H; V8-350-CE-G; V8-350-CE-H
V8-300-CE-J; V8-350-CE-J
V8-300-E-A; V8-320-E-A
V8-300-E-B; V8-320-E-B
V8-350-CE-D; V8-380-CE-D; V8-430-CE-D
V8-380-CE-A
V8-380-CE-G; V8-430-CE-G

Information:


Illustration 1 g01249651
Schematic
Illustration 2 g01251599
P1 ECM connector (P1-4) +8 V digital supply (P1-5) Digital return (P1-46) Coolant level (PM102Y) (P1-66) Throttle position
Illustration 3 g01094844
Sensor connectorTest Step 1. Inspect Electrical Connectors and Wiring
Remove the electrical power from the ECM.
Thoroughly inspect the J1/P1 ECM connector, the machine connector, the connector for the throttle position sensor and the connector for the coolant level sensor. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect".
Perform a 45 N (10 lb) pull test on each of the wires in the ECM connectors that are associated with the circuit.
Check the ECM connector (allen head screw) for the proper torque. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect".
Check the harness and wiring for abrasion and for pinch points from the sensors back to the ECM.Expected Result:All connectors, pins, and sockets are completely inserted and coupled. The harness and wiring are free of corrosion, of abrasion, and of pinch points. All connections and grounds are tight and free of corrosion.Results:
OK - The harness and connectors appear to be OK. Proceed to Test Step 2.
Not OK - There is a problem in the connectors and/or wiring.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled.Verify that the repair eliminates the problem.STOPTest Step 2. Check for Active Diagnostic Codes
Connect Caterpillar Electronic Technician (ET) to the service tool connector.
Restore the electrical power to the ECM.
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.Expected Result:One of the following diagnostic codes is active:
41-03
41-04 Results:
OK - A -03 diagnostic code is active. Proceed to Test Step 3.
OK - A -04 diagnostic code is active. Proceed to Test Step 4.
Not OK - No diagnostic code for the digital supply is active. A problem is suspected with a sensor output signal. In order to verify that the sensor is receiving the correct supply voltage, proceed to Test Step 3.Test Step 3. Check the Voltage on the +8 V Supply Wire
Remove the electrical power from the ECM.
Disconnect all of the digital sensor at the sensor connectors.
Restore the electrical power to the ECM.
Measure the voltage between terminal A and terminal B at each sensor connector.Expected Result:The


Parts wiring Volvo Penta:

21388841
 
21388841 Wiring harness
D11A-A; D11A-B; D11A-C
22056795
 
22056795 Wiring harness
D11B1-A MP; D11B2-A MP
22187882
 
22187882 Wiring harness
D11B1-A MP; D11B2-A MP, D11B3-A MP; D11B4-A MP, D13B-A MP; D13B-B MP; D13B-C MP, D13B-E MH; D13B-E MH (FE); D13B-N MH, D13C1-A MP; D13C2-A MP; D13C3-A MP, D16C-A MH; D16C-B MH; D16C-C MH, D16C-D MH
3808666
 
3808666 Wiring harness
D12D-A MH; D12D-B MH; D12D-C MH
22680074
 
22680074 Wiring harness
D13B-A MP; D13B-B MP; D13B-C MP, D13C1-A MP; D13C2-A MP; D13C3-A MP
22805360
 
22805360 Wiring harness
D13C1-A MP; D13C2-A MP; D13C3-A MP
21831016
 
21831016 Wiring harness
D3-110I-G; D3-140A-G; D3-140I-G, D3-110I-H; D3-140A-H; D3-140I-H, D4-180I-F; D4-225A-F; D4-225I-F, D6-300A-F; D6-300D-F; D6-300I-F, D8A1-A MP; D8A2-A MP
22002030
 
22002030 Wiring harness
D4-180I-B; D4-180I-C; D4-180I-D, D4-180I-F; D4-225A-F; D4-225I-F, D6-280A-A; D6-280A-B; D6-280A-C, D6-300A-F; D6-300D-F; D6-300I-F
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