63102-ZY6-000 Honda SEAL, ENGINE COVER (Honda Code 7635717).


63102-ZY6-000 SEAL, ENGINE COVER (Honda Code 7635717). Honda BF135A4 LA, BF135A4 XA, BF135A4 XCA, BF135A5 LA, BF135A5 XA, BF135A5 XCA, BF135A6 LA, BF135A6 XA, BF135A6 XCA, BF135AK0 LA, BF135AK0 XA, BF135AK0 XCA, BF150A4 LA, BF150A4 XA, BF150A4 XCA, BF150A5 LA, BF150A5 XA, BF150A5 XCA, BF150A6 LA, BF150A6 XA, B SEAL
63102-ZY6-000 SEAL, ENGINE COVER (Honda Code 7635717). Honda
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03-08-2023
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Honda 63102-ZY6-000 Seal Engine Cover
Honda 63102-ZY6-000 Seal Engine Cover
Number on catalog scheme: 2
 

Honda entire parts catalog list:

BF135A4 LA 2004
BF135A4 XA 2004
BF135A4 XCA 2004
BF135A5 LA 2005
BF135A5 XA 2005
BF135A5 XCA 2005
BF135A6 LA 2006
BF135A6 XA 2006
BF135A6 XCA 2006
BF135AK0 LA 2007
BF135AK0 XA 2007
BF135AK0 XCA 2007
BF150A4 LA 2004
BF150A4 XA 2004
BF150A4 XCA 2004
BF150A5 LA 2005
BF150A5 XA 2005
BF150A5 XCA 2005
BF150A6 LA 2006
BF150A6 XA 2006
BF150A6 XCA 2006
BF150AK0 LA 2007
BF150AK0 XA 2007
BF150AK0 XCA 2007

Information:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program can be administered either before or after a failure.In either case the decision whether to apply the Program is made by the dealer.When reporting the repair, use "PS8382" as the Part Number and "7755" as the Group Number.If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code.If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
This Revised Service Letter replaces the July 22, 1995 Service Letter.Changes have been made to the Rework Procedure.
Termination Date
July 31, 1996Problem
In some fast cycle applications, high ambient temperatures may cause the hydraulic oil to overheat on certain 320 and 320L Excavators equipped with 3066 Engines.
Affected Product
Mode & Identification Number
320 (8LK1-1489, 2DL1-Up, 8HL1-220)
320L (9KK1-Up, 1KL1-487)
Parts Needed
1 - 7Y1960 Core As. - Oil1 - 1199957ROM - Control Kit1 - Door As. (fabricate per Illustrations 2, 3 and 4)1 - Bottom Guard (fabricate per Illustration 5)Action Required
See Rework Procedure.
Service Claim Allowances
This is a 6 hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach.(1-Rework Procedure)Rework Procedure
For confirmation of overheating, complete the checklist in Illustration 1.When hydraulic oil overheating is confirmed on machines operating in high ambient temperatures, make the following machine modifications:
1. Replace the standard 4I7502 Hydraulic Oil Cooler Core with a four row 7Y1960 Cooler Core on the following machines: 2. Rework the left hand rear engine door enclosure into a louvered door assembly by fabricating from the existing rear door assembly (See attached Illustration 2, 3 and 4, to rework door) on all of the listed Affected Product except those with high or semi-high ambient package.3. Replace perforated radiator bottom guard (6I5978) with a solid bottom guard fabricated from 6I5978.Make a solid bottom guard (see attached Illustration 5) on the following machines: 4. Replace ROM (See 'Instructions for Replacing 320 ROM') in the electronic controller using 1199957 ROM Control Kit on the following machines:
Illustration 1
Illustration 2
Illustration 3
Illustration 4
Illustration 5Rework Procedure For Exchanging The Controller ROM
Before touching the ROM or controller, the mechanic should touch a metal structure to get rid of any static electricity. Change the controller ROM indoors to prevent dust or moisture from entering the controller.
1. Turn the key switch and disconnect switch off.2. Remove the 40-pin and 24-pin connectors from the controller with 4.0 mm hex wrench.3. Remove the controller from the machine.4. Remove controller cover mounting bolts and carefully raise the cover. Short wires connect the cover and the controller body. Remove the cover gently to avoid damaging the inner wires. The cover cannot be fully raised. See Illustration 6.
Illustration 65. Remove the O-ring seal for the cover. Do not reuse the seal.6. Push ROM holders in direction F to remove them. See Illustration 7.
Illustration 77. Insert screwdriver under the ROM as shown in Illustration 8 and raise it slightly. Do the same for other end. Repeat this step and remove the ROM carefully so as not to break pins of the ROM.
Illustration 88. Before installing the new ROM, practice ROM insertion using the removed ROM. Before touching the new ROM, touch a metal piece such as the controller cover to remove any static electricity from your hands.
9. Install the new ROM in the controller. The ROM pins should be at a right angle to the ROM body for easy installation. If needed, bend the ROM pins as shown in Illustration 9.
Illustration 910. Install ROM holders over the new ROM. See Illustration 7.11. Install the new O-ring seal in the groove in the controller body. See Illustration 10.
Illustration 1012. Install the cover on the controller body and carefully align the cover, O-ring and controller body.13. Install cover mounting bolts using thread lock material. Tighten the bolts to a 6.8 N m (5 Ft-Lb).14. Confirm that the key and disconnect switches are off. Mount the controller on the machine. Connect the 40-pin and 24-pin connectors to the controller. Support the connectors by hand until the hex bolt is tight.
15. Turn both key and disconnect switches on. The controller LED should be green. If a red light is on, repeat ROM change procedure. If no lights are on, check the connectors (Step 14). 16. Write the rework date on label and apply the label to the controller. See Illustration 11.
Illustration 11


Parts seal Honda:

91252-ZW1-B02
SEAL, WATER (30X45X7) (Honda Code 5743919).
91252-ZW1-B02 SEAL, WATER (30X45X7) (Honda Code 5743919).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
91202-ZW5-003
SEAL, WATER (22X35X7) (Honda Code 5894076).
91202-ZW5-003 SEAL, WATER (22X35X7) (Honda Code 5894076).
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
91254-ZY3-003
SEAL, WATER (12X21X6) (Honda Code 6994503).
91254-ZY3-003 SEAL, WATER (12X21X6) (Honda Code 6994503).
BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A4 LA, BF115A4 XA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA, BF115A6 LA, BF115A6 LCA, BF115A6 XA, BF115A6 XCA, BF115AK0 LA, BF115AK0 XA, BF115DK1 LA, BF115DK1 XA, BF115DK1 XCA, BF130A2 LA
91255-ZY3-003
SEAL, WATER (14X26X8)
91255-ZY3-003 SEAL, WATER (14X26X8)
BF115DK1 LA, BF115DK1 XA, BF115DK1 XCA, BF135A4 LA, BF135A4 XA, BF135A4 XCA, BF135A5 LA, BF135A5 XA, BF135A5 XCA, BF135A6 LA, BF135A6 XA, BF135A6 XCA, BF135AK0 LA, BF135AK0 XA, BF135AK0 XCA, BF135AK2 LA, BF135AK2 XA, BF135AK2 XCA, BF150A4 LA, BF150A4
12342-PCX-004
SEAL, SPARK PLUG TUBE (NOK) (Honda Code 6231617).
12342-PCX-004 SEAL, SPARK PLUG TUBE (NOK) (Honda Code 6231617).
BF115DK1 LA, BF115DK1 XA, BF115DK1 XCA, BF135A4 LA, BF135A4 XA, BF135A4 XCA, BF135A5 LA, BF135A5 XA, BF135A5 XCA, BF135A6 LA, BF135A6 XA, BF135A6 XCA, BF135AK0 LA, BF135AK0 XA, BF135AK0 XCA, BF135AK2 LA, BF135AK2 XA, BF135AK2 XCA, BF150A4 LA, BF150A4
30522-PFB-007
SEAL, PLUG HOLE (Honda Code 6234660).
30522-PFB-007 SEAL, PLUG HOLE (Honda Code 6234660).
BF115DK1 LA, BF115DK1 XA, BF115DK1 XCA, BF135A4 LA, BF135A4 XA, BF135A4 XCA, BF135A5 LA, BF135A5 XA, BF135A5 XCA, BF135A6 LA, BF135A6 XA, BF135A6 XCA, BF135AK0 LA, BF135AK0 XA, BF135AK0 XCA, BF135AK2 LA, BF135AK2 XA, BF135AK2 XCA, BF150A4 LA, BF150A4
40152-ZY6-300
SEAL, FR. SEPARATE COVER
40152-ZY6-300 SEAL, FR. SEPARATE COVER
BF115DK1 LA, BF115DK1 XA, BF115DK1 XCA, BF135A4 LA, BF135A4 XA, BF135A4 XCA, BF135A5 LA, BF135A5 XA, BF135A5 XCA, BF135A6 LA, BF135A6 XA, BF135A6 XCA, BF135AK0 LA, BF135AK0 XA, BF135AK0 XCA, BF135AK2 LA, BF135AK2 XA, BF135AK2 XCA, BF150A4 LA, BF150A4
63102-ZY6-010
SEAL, ENGINE COVER
63102-ZY6-010 SEAL, ENGINE COVER
BF115DK1 LA, BF115DK1 XA, BF115DK1 XCA, BF135AK0 LA, BF135AK0 XA, BF135AK0 XCA, BF135AK2 LA, BF135AK2 XA, BF135AK2 XCA, BF150A4 LA, BF150A4 XA, BF150A4 XCA, BF150AK0 LA, BF150AK0 XA, BF150AK0 XCA, BF150AK2 LA, BF150AK2 XA, BF150AK2 XCA
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