0175984 FUEL TANK JOHNSON
BJ3REDS, BJ4BREDS, BJ4BREUC, BJ4RDHEDS, BJ5DREDS, BJ5DREUC, BJ5FRBECC, BJ5FRBEUS, BJ6DRECR, BJ6DREDS, BJ6DREUC, BJ8RCB, BJ8RCH, BJ8RCLT, BJ8REDS, HJ15KCF, HJ15KCLN, HJ15KCLO, HJ6FRECA, HJ6FREUR, J3REUC, J5DRECR, J6REEA, J8DREEA, J8RECR, J8REUC, J8WRE
FUEL
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BRP JOHNSON entire parts catalog list:
- FUEL TANK - 3 GALLON » 0175984
BJ4BREUC, BJ4BRLEUC, J4REUC, J4RLEUC 1997
BJ4RDHEDS, BJ4RDHLEDS 1996
BJ5DREDS, BJ5DRLEDS 1996
BJ5DREUC, BJ5DRLEUC 1997
BJ5FRBECC, BJ5FRBLECC, HJ5FRECA, HJ5FRLECA 1998
BJ5FRBEUS, BJ5FRBLEUS, HJ5FREUR, HJ5FRLEUR 1997
BJ6DRECR, BJ6DRLECR, J6RECR, J6RLECR 1998
BJ6DREDS, BJ6DRLEDS, BJ6REDS, BJ6RLEDS, J6REDS, J6RLEDS, J6SLEDS, SJ6REDS, SJ6RLEDS 1996
BJ6DREUC, BJ6DRLEUC, J6REUC, J6RLEUC 1997
BJ8RCB, BJ8RCLB 1997
BJ8RCH, BJ8RCLH 1996
BJ8RCLT, BJ8RCT 1998
BJ8REDS, BJ8RLEDS, BJ8SRLEDS, J8REDS, J8RLEDS, J8SRLEDS, SJ8REDS, SJ8RLEDS 1996
HJ15KCF, HJ15KCLF, HJ15RPLW, HJ15RPW, SJ15RPLW, SJ15RPW 1997
HJ15KCLN, HJ15KCN, SJ15RPG, SJ15RPLG 1996
HJ15KCLO, HJ15KCO, SJ15RPC, SJ15RPLC 1998
HJ6FRECA, HJ6FRLECA 1998
HJ6FREUR, HJ6FRLEUR 1997
J3REUC 1997
J5DRECR, J5DRLECR 1998
J6REEA, J6RLEEA 1999
J8DREEA, J8REEM, J8RLEEM, J8RXEEM 1999
J8RECR, J8RLECR, J8SRLECA 1998
J8REUC, J8RLEUC, J8SRLEUC 1997
J8WREES, J8WRLEES 1999
SJ10RPB, SJ10RPLB 1996
SJ10RPLT, SJ10RPT 1997
SJ10RPLY, SJ10RPY 1998
Information:
Illustration 1 g01120571
Schematic
Test Step 1. Inspect Electrical Connectors and Wiring
Remove the electrical power from the ECM.
Thoroughly inspect the J1/P1 ECM connector and the connection to the user defined shutdown device (customer shutdown switch). Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect".
Illustration 2 g01120572
P1 ECM connector
(P1-59) User defined shutdown input
Perform a 45 N (10 lb) pull test on the wire in the ECM connector that is associated with the active event code.
Check the allen head screw for each ECM connector for the proper torque. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect" for the correct torque values.
Check the harness and wiring for abrasion and for pinch points from the user defined shutdown device to the ECM. Expected Result:All connectors, pins, and sockets are completely inserted and coupled. The harness and wiring are free of corrosion, of abrasion, and of pinch points.Results:
OK - The harness and wiring are OK. Proceed to Test Step 2.
Not OK - There is a problem in the connectors and/or wiring.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled. Verify that the repair eliminates the problem.STOPTest Step 2. Check the Status of the User Defined Shutdown Input on Caterpillar Electronic Technician (ET)
Verify that the customer shutdown switch is in the OPEN position.
Connect Cat ET to the service tool connector.
Restore the electrical power to the ECM.
Observe the status of "User Shutdown" on Cat ET.
Switch the customer shutdown switch to the CLOSED position.
Observe the status of "User Shutdown" on Cat ET.
Remove the electrical power from the ECM. Expected Result:The status of the "User Shutdown" is "OFF" when the switch is in the OPEN position. The status of the "User Shutdown" is "ON" when the switch is in the CLOSED position.Results:
OK - The status of the "User Shutdown" is correct.Repair: There may be an intermittent problem. The problem may have been related to a faulty connection in the harness or in a connector. Carefully reinspect the connectors and wiring. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect".STOP
Not OK - The status of the "User Shutdown" is not correct for one of the switch positions. Proceed to Test Step 3.Test Step 3. Check the Harness between the Customer Shutdown Switch and the ECM
Remove the electrical power from the ECM.
Disconnect the signal wire from the customer shutdown switch.
Restore the electrical power to the ECM.
Observe the status of "User Shutdown" on Cat ET.
Use a suitable piece of wire to short the signal wire at the switch to chassis ground.
Observe the status of "User Shutdown" on Cat ET. Expected Result:The status of the "User Shutdown" is "OFF" when the wire is not shorted to chassis ground. The status of the "User Shutdown" is "ON" when the wire is shorted to chassis ground.Results:
OK - The circuit for the "User Shutdown" is operating correctly. The harness wiring and ECM are OK.Repair: Replace the customer shutdown switch.STOP
Not OK - The status of the "User Shutdown" was not correct for one of the test procedures. Proceed to Test Step 4.Test Step 4. Check the Operation of the ECM
Remove the electrical power from the ECM.
Disconnect the J1/P1 ECM connector. Remove terminal P1-59 from the ECM connector.
Fabricate a jumper wire that is long enough to connect from a terminal at the ECM connector to chassis ground. Crimp a connector terminal to one end of the jumper wire.
Connect the J1/P1 ECM connector.
Restore the electrical power to the ECM.
Observe the status of "User Shutdown" on Cat ET.
Short the jumper wire in P1-59 to chassis ground.
Observe the status of "User Shutdown" on Cat ET. Expected Result:The status of the "User Shutdown" is "OFF" when the jumper wire is not shorted to chassis ground. The status of the "User Shutdown" is "ON" when the jumper wire is shorted to chassis ground.Results:
OK - The ECM is responding to the input correctly.Repair: Repair the connectors or wiring and/or replace the connectors or wiring between the ECM and the customer shutdown switch.STOP
Not OK - The status of the "User Shutdown" is not correct.Repair: Verify your results. Replace the ECM. Refer to electronic troubleshooting Troubleshooting, "Replacing the ECM" before replacing the ECM.STOP
Parts fuel JOHNSON:
0397444
0397444 FUEL CONNECTOR ASSY.
BJ20SEEDA, BJ20SREDA, BJ25BAEDR, BJ25EEDM, BJ30BAEDE, BJ30EEDE, BJ40EEDS, BJ40EEUC, BJ4RDHEDS, BJ50BEEDS, BJ50RLEUC, D25RWA, HJ20CREDA, HJ25FPO, HJ25RLEDA, HJ25TELEDA, HJ30REDE, HJ45RCLEDS, HJ55RSLW, HJ55WMLM, J10ECCD, J10ECES, J10ECUE, J10EEIR, J10E
0174508
0174508 FUEL CONNECTOR KIT ASSY.
BJ10EEDD, BJ10FAEDC, BJ10FAEUR, BJ10FDLEDR, BJ10FDLEUA, BJ10RELEUS, BJ15EEDS, BJ15FAEDR, BJ15FAEUA, BJ15RELEUC, BJ20SEEDA, BJ20SEEUM, BJ20SREDA, BJ20SREUM, BJ25AREDC, BJ25AREUR, BJ25BAEDR, BJ25BAEUA, BJ25EEDM, BJ25EEUB, BJ30BAEDE, BJ30BAEUD, BJ30EEDE
0397607
0397607 FUEL FILTER ASSY.
BJ3REDS, BJ4BREDS, BJ4BREUC, J3REIA, J3RENM, J3REOD, J3RERE, J3RETB, J3REUC, J4BRECRJ, J4RDHCUD, J4REEA, J4REIA, J4RENM, J4REOD, J4RERE, J4RETB, J4RLSIB, J4RLSSM
0433519
0433519 FUEL PUMP REPAIR KIT
BJ10EEDD, BJ115TLEDA, BJ15EEDS, BJ20SEEDA, BJ20SREDA, BJ25BAEDR, BJ25EEDM, BJ30BAEDE, BJ30EEDE, BJ40EEDS, BJ50BEEDS, BJ50DTLEDC, BJ60ELEDR, BJ70ELEDA, HJ15KCLN, HJ20CREDA, HJ25FPO, HJ25RLEDA, HJ25TELEDA, HJ30REDE, HJ45RCLEDS, HJ55RSLW, HJ55WMLM, HJ88
0433900
0433900 FUEL CONNECTOR
BJ3REDS, BJ4BREDS, BJ4BREUC, J3REIA, J3RENM, J3REOD, J3RERE, J3RETB, J3REUC, J4BRECRJ, J4REEA, J4REIA, J4RENM, J4REOD, J4RERE, J4RETB, J4RLSIB, J4RLSSM
0434728
0434728 FUEL PUMP ASSY.
BJ10EEDD, BJ15EEDS, HJ15KCLN, J10EEOE, J10EERB, J10EETM, J15EEOD, J15EERE, J15EETB, SJ10REDD, SJ10RPB
0438793
0438793 FUEL CONNECTOR ASSY.
AM55RSLD, BJ10FAEUR, BJ10FDLECM, BJ10FDLEUA, BJ10RELEUS, BJ10RHLSDA, BJ10RHLSOR, BJ10RHLSRC, BJ10RHLSTS, BJ15FAEUA, BJ15FDLECM, BJ15RELEUC, BJ20SEECB, BJ20SRECB, BJ25ARECA, BJ25BAECM, BJ25EECE, BJ25EEED, BJ25ELSIC, BJ25ELSSS, BJ25PL3EEM, BJ25PL3SIE,
0438562
0438562 FUEL PUMP ASSY.
BJ10RELEUS, BJ10RHLSDA, BJ10RHLSOR, BJ10RHLSRC, BJ10RHLSTS, BJ15RELEUC, HJ15KCF, HJ15KCLO, J10EECC, J10ELEER, J10ELSIM, J10ELSSA, J10RLSUR, J15EECR, J15ELEEA, J15ELSIB, J15ELSSM, J15RLSDR, J15RLSOC, J15RLSRS, J15RLSTD, J15RLSUA, J15WREES, J15WRLSIR,