0393461 JOHNSON GEARCASE & BEARING ASSY., 2.6 litre


0393461 GEARCASE & BEARING ASSY., 2.6 litre JOHNSON J100WMLCRS, J100WTLCUA, J150GTLCUR, J150STLCDC, J150STLCOH, J150STLCRD, J150STLCTE, J150TLCDC, J150TLCUR, J175TLCDR, J175TLCUA, J200STLCDR, J200STLCUA, J225CLCUB, J225PTLCDA, J235STLCOR, J235STLCRC, J235STLCTS GEARCASE
0393461 GEARCASE & BEARING ASSY., 2.6 litre JOHNSON
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Buy GEARCASE & BEARING ASSY., 2.6 litre 0393461 JOHNSON genuine, new aftermarket parts with delivery
Number on catalog scheme: 1
 

BRP JOHNSON entire parts catalog list:

J100WMLCRS, J100WTLCRS 1984
J100WTLCUA, J100WTXCUA 1987
J150GTLCUR, J150STLCUR 1987
J150STLCDC 1986
J150STLCOH, J150STLCOS 1985
J150STLCRD 1984
J150STLCTE 1983
J150TLCDC, J150TXCDC 1986
J150TLCUR, J150TXCUR 1987
J175TLCDR, J175TXCDR 1986
J175TLCUA, J175TXCUA 1987
J200STLCDR, J200TXCDS 1986
J200STLCUA, J200TXCUC 1987
J225CLCUB, J225CXCUB, J225PLCUB, J225PXCUB, J225TLCUB, J225TXCUB 1987
J225PTLCDA, J225PTXCDA, J225TLCDA, J225TXCDA 1986
J235STLCOR 1985
J235STLCRC 1984
J235STLCTS 1983

Information:

Recommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 1
Troubleshooting Test Steps    Values    Results    
1. Active Codes and Logged Codes
A. Establish communication between Cat® Electronic Technician (ET) and the Electronic Control Module (ECM). Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Download the "Warranty Report" from the engine ECM before performing any troubleshooting or clearing diagnostic trouble codes.
   
Codes
   
Result: There are active codes.
Repair: Troubleshoot any active codes before continuing with this procedure.
Result: There are no active codes.
Proceed to Test Step 2.
   
2. Electrical Connections
A. Check for the correct installation of the ECM J1/P1 and the J2/P2 connectors. Check for correct installation of the fuel injector connectors.
   
Connectors
   
Result: There are suspect connectors.
Repair: Repair connectors that are suspect or replace connectors that are suspect.
Perform the "Wiggle Test" on Cat ET.
Result: There are no suspect connectors.
Proceed to Test Step 3.
   
3. Fuel Injection
C13, C15, and C18 Applications
A. Perform the "Injector Solenoid Test" on Cat ET in order to determine if all of the injector solenoids are being energized by the ECM.
B. Access the "Cylinder Cutout Test" in the "Diagnostic Tests" under the "Diagnostics" menu.
C. Perform the "Automatic Cylinder Cutout Test" on Cat ET.
C9.3 Applications
A. Perform the "Fuel System Verification Test" in the "Diagnostic Tests" under the "Diagnostics" menu.
   
Injector Solenoid Test or Fuel System Verification Test
   
Result: The test was successful.
Proceed to Test Step 4.
Result: The test was not successful.
Repair: Diagnose the problem and then repair the problem.
Reset all active codes and clear all logged codes.
Verify that the repair eliminated the problem.
   
4. Fuel Quality
A. Refer to Operation and Maintenance Manual for information on the proper characteristics of the fuel for the engine. If necessary, obtain a fuel analysis in order to confirm that the correct fuel is being used for the engine. Refer to Systems Operation/Testing and Adjusting, "Fuel System Quality Test" for the proper procedure.
   
Fuel
   
Result: The fuel quality is OK.
Proceed to Test Step 5.
Result: The fuel quality is not OK.
Repair: Replace the fuel. Verify that the repair eliminated the problem.
   
5. Proper Lubrication
A. Check for proper lubrication of the valve components. Check for sufficient lubrication between the injector tappets and the rocker arms.
B. Check for blocked oil passages. Oil passages must be clean. Clean any oil passages that are questionable. Refer to the Disassembly and Assembly for additional information.
C. Inspect the engine oil filters for ferrous material.
D. Obtain an S-O-S oil analysis. The analysis will contribute to a better understanding of oil contamination and the origin of the contamination.
   
Lubrication    
Result: The oil passages are not blocked and the engine has proper lubrication.
Proceed to Test Step 6.
Result: The oil passages are blocked or the engine does not have proper lubrication.
Repair: Make the necessary repairs, Verify that the repair eliminated the problem.
   
6. Isolate the Source of the Noise
A. If the source of the noise is the engine accessory, remove the suspect engine accessory. Inspect the suspect engine accessory.
   
Engine Accessory
   
Result An engine accessory is the source of the noise.
Repair: Repair the engine accessory and/or replace the engine accessory, if necessary.
Result An engine accessory is not the source of the noise.
Proceed to Test Step 7.
   
7. Valve Train Components
A. Check the valve lash. Refer to Troubleshooting, "Valve Lash Is Excessive".
B. Check for damage to valve train components. Remove the valve cover from the suspect cylinders. Check the following items for damage:
Camshaft
Valve rotocoil
Valve springs
Camshaft followers
Rocker shaft
Bridges
Pushrods
Injectors
Refer to the Disassembly and Assembly for additional information.
C. Check for valves that do not move freely. Remove the cylinder head and inspect the valves.
Refer to the Disassembly and Assembly for additional information.
   
Valve Train
   
Result: The valve train components are not damaged.
Proceed to Test Step 8.
Result: The valve train components are damaged.
Repair: Make the necessary repairs, Verify that the repair eliminated the problem.
   
8. Gear Train and Components of the Lower End
A. Inspect the gear train and lower end components.
   
Gear Train
   
Result: The gear train or lower end components are damaged.
Repair: Replace any damaged parts.
Result: The gear train or lower end components are not damaged.
Proceed to Test Step 9.
   
9. Crankshaft
A. Inspect the crankshaft and the related components. Look for worn thrust plates and wear on the crankshaft.
B. Inspect the connecting rod bearings and the bearing surfaces on the crankshaft. Make sure that the bearings are in the correct position.
C. Check the counterweight bolts.
   
Crankshaft
   
Result: The crankshaft or the related components are damaged or worn.
Repair: Repair or replace any damaged parts. Verify that the repair eliminated the problem.
   Contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).


Parts gearcase JOHNSON:

0393216
 
0393216 GEARCASE & BEARING ASSY.,150
J120TLCOS, J140TLCOS, J150STLCRD, J150STLCTE, J150TLCOS, J150TLCRD, J175TLCOC, J185TLCOC, J185TLCRS, J235STLCRC, J235STLCTS, J235TLCOR, J235TLCRC
0393457
 
0393457 GEARCASE ASSY.,Complete,150
J150STLCOH, J150STLCRD, J150STLCTE, J150TLCOS, J150TLCRD, J175TLCOC, J185TLCOC, J185TLCRS, J235STLCOR, J235STLCRC, J235STLCTS, J235TLCOR, J235TLCRC
0393459
 
0393459 GEARCASE ASSY.,Complete, 2.6 litre
J150STLCOH, J150STLCRD, J150STLCTE, J235STLCOR, J235STLCRC, J235STLCTS
0394618
 
0394618 GEARCASE ASSY., Complete
J100WMLCOC, J100WMLCRS
0395727
 
0395727 GEARCASE ASSY., Complete 150
J150STLCRD, J235STLCRC
0396353
GEARCASE SEAL KIT
0396353 GEARCASE SEAL KIT
CJ275TLCDC, CJ300TLCDC, D100WTLM, J100WMLCDR, J100WMLCOC, J100WTLCUA, J100WTLESM, J100WTLZ, J120TLAEM, J120TLAIE, J120TLASB, J120TLCCA, J120TLCOS, J140CXCCS, J140CXCEC, J140CXEIA, J140CXESR, J140TLCOS, J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150
0397096
 
0397096 GEARCASE ASSY., Complete
J100WMLCDR, J100WTLCUA
0397786
 
0397786 GEARCASE ASSY., Complete
J100WMLCDR, J100WTLCUA
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